Hi Chip,
I think everyone here was right, looks like it just needed a very, very thorough cleaning. I got both axis cleaned up and applied some super lube. After getting the axis re-assembled, they move smoothly. I then put my 10" schmidt cass (LX200, about 40 lbs with the moonlight focuser) and about 50 lbs of counterweights on and I was able to balance it pretty well. So that is one thing solved. Axis both moved very smoothly after all the cleaning.?
Next thing to deal with is I could feel some roughness in the RA worm bearings, so I will order some high precision versions on those, and the worm block closest to the motor on the dec axis is very tight, was impossible to remove without some tapping, and will barely rotate in its place. I'll lightly sand the post on it and see if i can't get it to fit better - it will be hard to adjust the worms without the block rotating freely.
Mike