Reading some comments on the net regarding homemade HP48 cards, it seems that tinned fingers are degraded by being in direct?contact with gold sockets.
Tin and lead are far from gold in the galvanic series.? In fact, because gold is at one end of that series, gold bothers everything except more gold.? I would expect that simply not leaving a DIY tin plated card inserted in the HP for long periods will prevent any significant deterioration.? The PCB houses do, though, provide for gold plating; it's just a bit more expensive, but probably a good idea once a design is finalized.
I appreciate that jb is on track to upgrade the capacity of his card rather than make a new complete DIY card, but there will still be strong synergy between doing an upgrade and doing a DIY card.
?jb: Others have complained that tin plate goes flaky.?