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Switched attenuator issue


 

I've noticed excessive through attenuation with my HP attenuator set (8497K / 8494H).
The repeatability was out of spec. After switching there would be a difference of 0.1 to 0.2dB.
I tried IPA on the RF relay switch contacts with no effect. I was hesitant to try anything more aggressive but with little to loose I applied Deoxit Gold ... and it fixed the problem completely.
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The spec for through attenuation is 0.4dB + 0.09dB/GHz & 0.6dB + 0.09 dB/GHz. The repeatability is now much better than spec.
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(I'd already replaced the o-rings)
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Thanks for the notes on this.? I have had a number of issues with the switched attenuators, particularly in HP8753D, E, and ES units.? In my experience they're bad on about 20-30% of the units which I have come across.? They use the 33321Q.? I have had luck with these just opening them up and cleaning the contacts with alcohol, but I like your Deoxit Gold idea as a protection once they're cleaned up.


 

You may have fixed your problem in the short term, but I wonder about the long term effect on the N-Butyl rubber rings. They tend to last 10-15 years or more in normal lab environments. Did you inspect the contact pad on the attenuator sections, you might need a microscope (10x?), (particularly on the 10dB pad -smallest pad, near the input). I have seen divots on the pads, dimples on contacts where slight overpowering had caused contact welds transferring material from pad to contact, and anomalies in reading repeatability. I solved this issue with alcohol wetted paper pulled between the contact and pad, a mild abrasive. Then loosening the atten pad, repositioning it slightly so the contact hits a new place on the pad. This cured my issues.

Don Bitters