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Placing Shelf on Casters for HP Equipment
I keep basically all of my large and heavy (mostly HP) equipment on a
heavy-duty shelf I ordered from McMaster-Carr (). I recently moved and wound up with less space than I previously had. Before, I left about 2.5' behind the instrument rack to be able to access the backs of the equipment. But, I could really use that space in the new spot. So, I thought it might be nice to put my normally stationary shelf on casters. This way I can roll the shelf out when I need access to the rear of the instruments and keep it against the wall for normal use. However, I'd very much like to ensure my equipment doesn't go toppling over when I move it. I posted about this on eevblog () and received some really great advice, which has gotten me to the current iteration of the design (more on this momentarily). However, I wanted to field advice from people on this thread who are probably more used to large and heavy equipment than most. I've modeled the shelf + casters in CAD and added pictures to this post. The leveling+swiveling casters are also from McMaster-Carr (). Basically, I'll put the shelf on two C channels. The channel will be bolted to the shelf just below each vertical column. I've designed the length of the channel to be longer than the depth of the shelf so that the distance between the center of the wheels when both wheels are rolled inward is still wider than the depth of the shelf (24"). Some things to note. I'd estimate the total weight of my equipment between 500 and 1000 lbs, though I'm guessing. The diameter of the wheels is only 2". However, I'll be careful to ensure there is nothing in the path of the wheels when I roll it out or in. Also, this is on flat, hardwood floor. Most of the weight of the shelf is placed on the middle two shelves since that's where it's accessible. Obviously from a stability perspective it would be better if it were on the bottom. Unfortunately, that's not an option. Though I wouldn't necessarily be opposed to putting weights on the bottom shelf if people feel that's a major improvement. Lastly, a previous thread here (/g/HP-Agilent-Keysight-equipment/topic/racks_for_older_equipment/72918532?p=Created%2C%2C%2C20%2C1%2C0%2C0&prev=1) contained some good information about this topic. The takeaway seemed to be that proper NSF metro racks are a good way to achieve what I'm looking for. And, from Don's comment, it sounds like this is what HP used for their mobile cal lab, which is obviously a big endorsement. However, I've already sunk a good chunk of money into this shelf and would like to use it rather than buying something new. Also, my uninformed impression is that my shelf looks a bit sturdier than the metro racks. I could very well be wrong though and would be greatful to hear why! Thanks! Matt |
The biggest problem is to be sure the that COG never can get forward
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of the wheels. An 800 pound rack tipping is lethal. A 2 inch caster seems to be a bit small for the load, unless it's rated for 300 pounds. If one of those fails you might have a problem. I like the metro rack solution, I have a bunch of them. Adjustable shelves, 800 pounds/rack easy and it's not too hard to find them used in the $50-75 range. Every restaraunt has a few. Paul On Sun, Nov 07, 2021 at 03:27:22PM -0800, Matt Huszagh wrote:
I keep basically all of my large and heavy (mostly HP) equipment on a --
Paul Amaranth, GCIH | Manchester MI, USA Aurora Group of Michigan, LLC | Security, Systems & Software paul@... | Unix/Linux - We don't do windows |
"Paul Amaranth" <paul@...> writes:
The biggest problem is to be sure the that COG never can get forwardThe COG will be roughly halfway into the shelf. And, since I've designed the wheels to at least be past the edge of the shelf, that should never be a problem. Each caster is rated for 550lbs. I like these casters because I can keep the weight off the wheel most of the time and level the shelf (they're leveling casters). I like the metro rack solution, I have a bunch of them. AdjustableYep, I've got nothing against the metro rack. They look great and when I need an additional shelf that's probably what I'll go for. But, I'd like to make this existing shelf work if I can. Also, I should mention that my CAD rendition of the C channel and casters are accurate, but the shelf is a rough approximation (in the interest of time). The McMaster-Carr link shows a good depiction of it though. In particular, though mounting of the shelf to the vertical supports is quite robust (not as shown here). Matt |
Looks good. What are the shelves made of? If you're going to load
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them up they'll need some kind of bracing. I've managed to collapse metal shelves where the edges are bent into a channel shape. They were probably 20 or 22ga steel though. Paul On Sun, Nov 07, 2021 at 03:57:47PM -0800, Matt Huszagh wrote:
"Paul Amaranth" <paul@...> writes:The biggest problem is to be sure the that COG never can get forwardThe COG will be roughly halfway into the shelf. And, since I've designed --
Paul Amaranth, GCIH | Manchester MI, USA Aurora Group of Michigan, LLC | Security, Systems & Software paul@... | Unix/Linux - We don't do windows |
"Paul Amaranth" <paul@...> writes:
Looks good. What are the shelves made of? If you're going to loadIt's made of 14ga steel. The complete shelf, at least when it's mounted on the ground, is actually rated for 6,400lbs. I've attached a proper picture of what the shelf actually looks like. Matt |
¿ªÔÆÌåÓýI use a restaurant style wire rack, adapted large 5 inch castors designed for really heavy stuff,? moves easily with lots of weight. I keep the real heavy stuff ( power supplies) on the bottom....If needed 3mm hardboard cut to fit on the shelf.?¸é±ð²Ô¨¦±ð On 11/7/21 3:37 PM, Paul Amaranth
wrote:
The biggest problem is to be sure the that COG never can get forward of the wheels. An 800 pound rack tipping is lethal. A 2 inch caster seems to be a bit small for the load, unless it's rated for 300 pounds. If one of those fails you might have a problem. I like the metro rack solution, I have a bunch of them. Adjustable shelves, 800 pounds/rack easy and it's not too hard to find them used in the $50-75 range. Every restaraunt has a few. Paul On Sun, Nov 07, 2021 at 03:27:22PM -0800, Matt Huszagh wrote:I keep basically all of my large and heavy (mostly HP) equipment on a heavy-duty shelf I ordered from McMaster-Carr (). I recently moved and wound up with less space than I previously had. Before, I left about 2.5' behind the instrument rack to be able to access the backs of the equipment. But, I could really use that space in the new spot. So, I thought it might be nice to put my normally stationary shelf on casters. This way I can roll the shelf out when I need access to the rear of the instruments and keep it against the wall for normal use. However, I'd very much like to ensure my equipment doesn't go toppling over when I move it. I posted about this on eevblog () and received some really great advice, which has gotten me to the current iteration of the design (more on this momentarily). However, I wanted to field advice from people on this thread who are probably more used to large and heavy equipment than most. I've modeled the shelf + casters in CAD and added pictures to this post. The leveling+swiveling casters are also from McMaster-Carr (). Basically, I'll put the shelf on two C channels. The channel will be bolted to the shelf just below each vertical column. I've designed the length of the channel to be longer than the depth of the shelf so that the distance between the center of the wheels when both wheels are rolled inward is still wider than the depth of the shelf (24"). Some things to note. I'd estimate the total weight of my equipment between 500 and 1000 lbs, though I'm guessing. The diameter of the wheels is only 2". However, I'll be careful to ensure there is nothing in the path of the wheels when I roll it out or in. Also, this is on flat, hardwood floor. Most of the weight of the shelf is placed on the middle two shelves since that's where it's accessible. Obviously from a stability perspective it would be better if it were on the bottom. Unfortunately, that's not an option. Though I wouldn't necessarily be opposed to putting weights on the bottom shelf if people feel that's a major improvement. Lastly, a previous thread here (/g/HP-Agilent-Keysight-equipment/topic/racks_for_older_equipment/72918532?p=Created%2C%2C%2C20%2C1%2C0%2C0&prev=1) contained some good information about this topic. The takeaway seemed to be that proper NSF metro racks are a good way to achieve what I'm looking for. And, from Don's comment, it sounds like this is what HP used for their mobile cal lab, which is obviously a big endorsement. However, I've already sunk a good chunk of money into this shelf and would like to use it rather than buying something new. Also, my uninformed impression is that my shelf looks a bit sturdier than the metro racks. I could very well be wrong though and would be greatful to hear why! Thanks! Matt |
I understand many people like to re-engineer things their way but, HP, Agilent and Keysight must have already put a lot of thought and effort into the instrument racks they and other T&M companies sell. I find these racks very cheap at ham swap meets or the local junk yard.
Is there a problem with them for your application? Mark Hawk |
"mark hawk" <mvhawk@...> writes:
I understand many people like to re-engineer things their way but, HP, Agilent and Keysight must have already put a lot of thought and effort into the instrument racks they and other T&M companies sell. I find these racks very cheap at ham swap meets or the local junk yard.Probably not. I'm just not familiar with these; I don't even know what they look like. If you have a picture or something else that would be great to see. Matt |
On 11/7/21 7:56 PM, Matt Huszagh wrote:
You're not familiar with 19" racks, which have been ubiquitous in many industries for about a century?I understand many people like to re-engineer things their way but, HP, Agilent and Keysight must have already put a lot of thought and effort into the instrument racks they and other T&M companies sell. I find these racks very cheap at ham swap meets or the local junk yard.Probably not. I'm just not familiar with these; I don't even know what - test equipment - computing - telephony - sound reinforcement - pro music gear (synthesizers, audio processing) - industrial automation - [probably more that I can't think of offhand] I'm not trying to talk down to you, man, but I can't see how anyone who has lived on Earth for awhile couldn't know about these. Heck, my grandmother suggested to me that I should get one when I was about 14, in the 80s. -Dave -- Dave McGuire, AK4HZ New Kensington, PA |
"Dave McGuire" <mcguire@...> writes:
You're not familiar with 19" racks, which have been ubiquitous inI googled "HP test equipment rack" and the 19" rack popped up. I have seen these before, though I didn't know the term (or know that it was a standard). I also did not know that these are what HP, Agilent and Keysight use for their test equipment racks. I'm not sure if this is a good excuse but I'm relatively young (< 30) and only been doing electronics for the last couple years, when I started teaching myself. I also don't come from an engineering background, so I've probably missed some things that are evident to others in the field. I did study physics undergrad though, and research is one of the places I've come across these. But, none of us were too concerned that these were called 19" racks. Matt |
Yeah, hard to know sometimes that what seems second nature to some of us may not be familiar to others. I deal with both DC to microwave electronics and audio, so it's a double whammy for me! The audio racks tend to be less expensive and not as beefy. Audio boxes with single boards inside them and just a few chips don't need nearly as much heft in supporting them as say, a 112 pound HP 8566 spectrum analyzer, as you can imagine.
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Another good thing to know is that 1 rack unit (1 RU) = 1.75 inches. That is the smallest (AFAIK) height of a box to be mounted in a 19 inch rack. The two units of the aforementioned 8566 are each 3 RU, or 5.25 inches high. 5 RU is common in microwave instrumentation, as well (8.75 inches tall). I can't think of any even numbered RU height boxes, though. Good luck in setting up your lab! Jim Ford ------ Original Message ------
From: "Matt Huszagh" <huszaghmatt@...> To: "Dave McGuire" <mcguire@...>; [email protected] Sent: 11/7/2021 7:38:07 PM Subject: Re: [HP-Agilent-Keysight-equipment] Placing Shelf on Casters for HP Equipment "Dave McGuire" <mcguire@...> writes:You're not familiar with 19" racks, which have been ubiquitous inI googled "HP test equipment rack" and the 19" rack popped up. I have |
Matt -
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I tend to agree with your reasoning on a number of point - particularly access. 19" racks are an excellent choice for equipment that is committed to a particular configuration - e.g. An 8510 network analyzer along with the IF, test set, committed source. Note that I am assuming a single rack, not multiple racks bolted together. Some benefits: 1) Strength and design 2) Order - many have cable routing channels 3) Good rear access 4) Ventilation 5) Built in power distribution BUT there are some disadvantages: 1) Horizontal access (unless you bolt multiple racks together) 2) Accommodating non 17" wide equipment (Yes - Hp has solutions for this but part are expensive and hard to find) 3) Changing configurations (the relationship between various pieces) and access to features accessed from the rear of the equipment e.g Z-axis on Tek scopes, sweep out of signal generators and spectrum analyzers, etc My advice would be to use what you currently have - note things that are "problems" and decide whether a rack is necessarily the est solution. As I mentioned above, sometimes it is and sometimes not. My current arrangement is similar to yours; it works well for me because I frequently reconfigure stuff. It is much messier (at least the part that can be seen) that something built in a bunch of bolted together racks, but that is part of the ambiance of a home lab :-) BTW - I have moved 3 times and think before moving again, I may consider dying :-) Cheers! Bruce Quoting Matt Huszagh <huszaghmatt@...>: I keep basically all of my large and heavy (mostly HP) equipment on a |
Hi,
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do not take it too hard. We all live under the rock sometimes...and finding the right term can be most of the problem...especially if you are not a native speaker. Tam With best regards Tam HANNA Enjoy electronics? Join 19k7 other followers by visiting the Crazy Electronics Lab at On 2021. 11. 08. 2:38, Matt Huszagh wrote:
|
The biggest thing to consider with a rack is support at the back. Lots of racks have no back rails to support long / heavy equipment. And the next thing is what brackets you need to actually have support in the back. Long L profiles down the sides? Does your rack have mounting holes in the right orientation to mount such brackets? Back rails? Does your equipment have adjustable back mounting points (as your back rails will inevitably be a different depth than any other rack in existence) Another thing to consider is depth - a rack might be fine for some applications, but completely useless for others. Even fairly deep racks might not be deep enough if you want to put a server in it later. I had a rack that worked well for a lot of stuff, until I got a SuperMicro server case (one of the ones with 20 SATA hotswap bays on the front) - it was much deeper than my rack, and there was absolutely no way to even mount it's rails into the rack, as the minimum depth of the adjustable rails was deeper than the deepest setting of the rails in the rack. I got another rack which I thought was deep enough (from an ancient SGI "supercomputer")... nope, still not deep enough. I gave up and put the server on top of the rack! Racks work great when they come together as a system, like you buy a stack of dell servers, and you buy them with a dell rack at the same time, then it all works great. Or you have a bunch of HP equipment -that's setup for rack mounting- and you have an HP test equipment rack. Don't even think about putting HP test equipment into an HP "server" rack - things will inevitably not work somehow. When you try to put a bunch of random stuff together into a random rack, you end up with all sorts of incompatibilities really quickly. The second thing you need after you get a rack is access to a metal brake and a drill press (at the very least) so you can make up custom brackets and other random things you need to get stuff to actually fit into the rack you have. Or at the very least, some way to cut up plywood to make shelves (yes, you can buy shelves, but "rack shelves" tend to be stupidly expensive, but then again so is plywood now... sometimes you can't win for trying!) Also, I'd be leery of "Metro" shelves that someone else mentioned. I have some in my garage, and they're disappointingly not rigid or sturdy. I have some with tools on them (which are pretty heavy), and the wheels have cracked, both the hard plastic wheel itself, as well as where the castor mounts to the corner posts, and that shelf is never even moved. Also the shelves don't take that much weight before they start flexing. Good for restaurants that maybe put a couple of boxes of food on each level, which is not _that_ heavy, but not really great for tools or test equipment that's actually heavy. Also wire shelves tend to be a pain - equipment feet get stuck in them, you can't put small things there without it falling through - solid smooth shelves are the way to go. The "Rivitier" tear-drop style stuff is better, depending on what gauge you get, but still not perfect. You stack a few rack mount boxes on top of each other on one shelf, and you'll still end up with flex in the shelves. On Sun, Nov 7, 2021 at 6:15 PM Bruce <bruce@...> wrote: Matt - |
On 11/7/21 10:02 PM, Andrew Hakman wrote:
Racks work great when they come together as a system, like you buy a stack of dell servers, and you buy them with a dell rack at the same time, then it all works great. Or you have a bunch of HP equipment -that's setup for rack mounting- and you have an HP test equipment rack. Don't even think about putting HP test equipment into an HP "server" rack - things will inevitably not work somehow. When you try to put a bunch of random stuff together into a random rack, you end up with all sorts of incompatibilities really quickly. The second thing you need after you get a rack is access to a metal brake and a drill press (at the very least) so you can make up custom brackets and other random things you need to get stuff to actually fit into the rack you have. Or at the very least, some way to cut up plywood to make shelves (yes, you can buy shelves, but "rack shelves" tend to be stupidly expensive, but then again so is plywood now... sometimes you can't win for trying!)While there are definitely some annoying issues, it's not that bleak. It's just a matter of getting the right hardware, primarily the cage nuts/Tinnerman clips/etc that fit, and the screws to fit those. From my desk in my lab, I can see three Sun racks, one Compaq rack, two DEC racks, one HP rack, and one Spirent rack, all but the latter two having been designed for computers, and all are full of test equipment. No issues. The big problems start when you start trying to use, for example, Dell rack slides on a piece of HP test equipment. Don't even bother. Get generic rack rails or shelves, like Navepoint, Black Box, etc, and install them in the rack using cage nuts or Tinnerman clips that fit that rack. All of those nuts and clips and such are available on eBay (people taking them home from work by the pocketful) or aftermarket on Amazon etc. All are cheap. My all-time favorite rack shelves for heavy things are Black Box model RM399. They are dramatically overpriced (Black Box..) but they can sometimes be found on the surplus market via eBay. They will hold vast amounts of gear, four or five heavy HP RF instruments per shelf, very securely, and their mounts are adjustable for racks of different depths. Navepoint makes nice stuff but the steel they use is softer than it should be. Don't overload them. -Dave -- Dave McGuire, AK4HZ New Kensington, PA |
On 11/7/21 8:38 PM, Matt Huszagh wrote:
I googled "HP test equipment rack" and the 19" rack popped up. I haveWell, they followed the 19" rack standard. Just like all of the computer manufacturers (HP included) followed it too. The vernacular: One "rack U" (rack unit) is 1.75". A "1U" rack-mounted device is 1.75" tall, a "2U" chassis is 3.5", etc. About 95% of the hardware you'll run across, test equipment and server-class computers alike, is sized in these increments. Soon you'll be able to recognize them on sight and plan out your rack space allocations: "Oh, I see that HP 3325A is a 3U box". "Ah, I can put a 1U file server right here". Look for a picture of the front one of these racks, empty, and look at the holes facing you on the left and right. Notice the spacing pattern of the holes. It looks irregular, but if you stare at it for a moment you'll see that they're spaced out for 1.75" increments. All of this works amazingly well, and you will love it. This isn't just test equipment stuff. If you haven't ever seen a datacenter in person, surely you've seen pictures of them. Those are the same racks. Keyboardless synthesizers, signal processors, and amplifiers in recording studios and on on concert stages...same racks. AT&T came up with this standard for telephony equipment in 1922...Yes, 99 years ago. I'm not sure if this is a good excuse but I'm relatively young (< 30)It's not a good excuse. ;) But it's never too late to catch up, and you can fill in all of the knowledge blanks here. -Dave -- Dave McGuire, AK4HZ New Kensington, PA |
On 11/7/21 6:59 PM, Jim Ford wrote:
I can't think of any even numbered RU height boxes, though.There are lots. From HP, there are many half-rack-width instruments that are 2U tall, and bolt together side-by-side to mount in a rack: 34401A, 3468A, 3478A, 33120A, 3314A/3315A, 437B, 438A, etc etc etc. For full-width 2U instruments, there are the "big" DMMs like the 3450A/3455A/3456A/3457A/3458A, the wonderful and underappreciated 3488A, and since you mentioned the 8566 spectrum analyzer, there's its sidekick, the 85650A quasi-peak adapter, all 2U. There are many, many others. -Dave -- Dave McGuire, AK4HZ New Kensington, PA |
After some years of fooling around with stacking stuff, I gave that up and moved everything on edge. The bench is made of pine 2x4 with 1-1/8" Black Iron pipe for shelf support and library board for the decking.? There are outlet strips on the wall behind and a power conditioner on the bottom in the corner. See the photos. I often work on things with the displays turned, so no problem putting things in on edge. At least I can take one item out at a time. Some connections have been extended to the front using the top rack flange as a holder for BNC bulkhead connectors.? So, this has worked for me and provides a really good packing density. Photos attached.
Dan in Chandler, AZ |
Yes, of course! (Face palm!) I own a 437B power meter, a 11720A pulse modulator, a 5316A frequency counter, and two 11713A attenuator/switch driver boxes (one in use, and one is the parts mule), all 2 RU high. I haven't stuck them in the microwave rack in my garage yet because 1) I haven't decided if I want to take up rack space yet, and 2) I don't have the rack ears and hardware to put those half-rack width boxes together yet.
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I was moving stuff around on the bench and accidentally yanked on the cable running between my only 11713A at the time and an 8494 or 8495 step attenuator, probably 9 months ago. Broke a pin off the Viking connector and rather than trying to find a new connector, I just bought another 11713A on ebay for about $40. Those things are cheap and available these days. So the one with the busted pin is now a parts mule. Ah, another thing to know about 19 inch racks is the support angle brackets along the sides, although somebody partially covered the subject already. I didn't know anything about those until recently. Yes, heavy test equipment needs angle irons along the sides, bolted onto the side panels. Lightweight audio gear with limited depth, not so much. Rack ears are special angle irons that bolt onto the sides of the piece of equipment at the front, and then bolt onto the rack at both sides. For heavy TE, they only serve to keep the box from moving, but in the case of shallow, lightweight audio boxes, they could support the entire box. Rack ears may or may not be compatible with the handles that one would want to attach if just stacking TE on a bench or cart. HP gear does have handles and rack ears that work together, at least the 8566 spec an and 8530 sweep oscillator. Handy to keep the handles on there, should rearrangement be necessary. HTH. Jim Ford ------ Original Message ------
From: "Dave McGuire" <mcguire@...> To: [email protected] Sent: 11/7/2021 9:36:21 PM Subject: Re: [HP-Agilent-Keysight-equipment] Placing Shelf on Casters for HP Equipment On 11/7/21 6:59 PM, Jim Ford wrote:I can't think of any even numbered RU height boxes, though.There are lots. From HP, there are many half-rack-width instruments that are 2U tall, and bolt together side-by-side to mount in a rack: 34401A, 3468A, 3478A, 33120A, 3314A/3315A, 437B, 438A, etc etc etc. |
Dan -
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Really dense - how is your neck :-) Cheers! Bruce Quoting "Daniel Nelson via groups.io" <djn@...>: After some years of fooling around with stacking stuff, I gave that up and moved everything on edge. The bench is made of pine 2x4 with 1-1/8" Black Iron pipe for shelf support and library board for the decking.? There are outlet strips on the wall behind and a power conditioner on the bottom in the corner. See the photos. I often work on things with the displays turned, so no problem putting things in on edge. At least I can take one item out at a time. Some connections have been extended to the front using the top rack flange as a holder for BNC bulkhead connectors.? So, this has worked for me and provides a really good packing density. Photos attached. |
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