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Drill press & cross-slide vice


vandersandtc
 

Hi All
I am new to this list so herewith a small introduction. I have built
a few 4 axis polystyrene cutters as well as a 3 axis router table. I
mainly use these for hobby use (radio controlled flying). I have also
written some cnc programming software for 2 and 4 axis foam cutter
use to generate gcode from dxf drawings. I am sure that I will learn
a lot from this group.

Now my question : I bought a cross-slide vice yesterday and my first
thought was 'Hey, if I stick some steppers on this sucker, mount it
on my drill press then I might have a cheap mill' - I suppose a lot
of people have asked this question before. I would like to hear your
comments please.

Regards
Coert


 

Been there and done that. I used the 5" version from harbor freight for
around 60.00 I had to take a lot of slop out of the drive mechanism and
made some stepper motor mounts. I install Torrington needle thurst
bearings on each axis. I used it to cnc drill some stepper motor mounts.
The problem is that you cannot use a drill press as a mill because of
the slop in the spindle assembly. The enco mill drill tables for $119 is
a better deal in the long run but figure out how you plan to do the
spindle first.
Dan

-----Original Message-----
From: vandersandtc [mailto:vandersandtc@...]
Sent: Wednesday, October 30, 2002 12:52 AM
To: CAD_CAM_EDM_DRO@...
Subject: [CAD_CAM_EDM_DRO] Drill press & cross-slide vice


Now my question : I bought a cross-slide vice yesterday and my first
thought was 'Hey, if I stick some steppers on this sucker, mount it
on my drill press then I might have a cheap mill' - I suppose a lot
of people have asked this question before. I would like to hear your
comments please.

Regards
Coert



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for OT subjects, that are not allowed on the CCED list.

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DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
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Van Der Sandt Coert
 

I hear what you're saying about the slop in the drill press. Another idea I
thought of was to mount a hand router stationary above the cross slide.
Aren't routers supposed to be made for lateral pressures?

-----Original Message-----
From: Dan Mauch [mailto:dmauch@...]
Sent: Wednesday, October 30, 2002 6:21 PM
To: CAD_CAM_EDM_DRO@...
Subject: RE: [CAD_CAM_EDM_DRO] Drill press & cross-slide vice


Been there and done that. I used the 5" version from harbor freight for
around 60.00 I had to take a lot of slop out of the drive mechanism and
made some stepper motor mounts. I install Torrington needle thurst
bearings on each axis. I used it to cnc drill some stepper motor mounts.
The problem is that you cannot use a drill press as a mill because of
the slop in the spindle assembly. The enco mill drill tables for $119 is
a better deal in the long run but figure out how you plan to do the
spindle first.
Dan


Confidentiality Warning
=======================
The contents of this e-mail and any accompanying documentation
are confidential and any use thereof, in what ever form, by anyone
other than the addressee is strictly prohibited.


 

Yes routers are intended for side load. Now the problem is that most
routers turn at 18000 RPM, which depending on the size of the cutter and
the material to be cut, will be too fast and will burn up the cutters
quickly. About 4000 rpm would be better.
Dan

-----Original Message-----
From: Van Der Sandt Coert [mailto:vandersandtc@...]
Sent: Wednesday, October 30, 2002 10:19 PM
To: 'CAD_CAM_EDM_DRO@...'
Subject: RE: [CAD_CAM_EDM_DRO] Drill press & cross-slide vice

I hear what you're saying about the slop in the drill press. Another
idea I
thought of was to mount a hand router stationary above the cross slide.
Aren't routers supposed to be made for lateral pressures?

-----Original Message-----
From: Dan Mauch [mailto:dmauch@...]
Sent: Wednesday, October 30, 2002 6:21 PM
To: CAD_CAM_EDM_DRO@...
Subject: RE: [CAD_CAM_EDM_DRO] Drill press & cross-slide vice


Been there and done that. I used the 5" version from harbor freight for
around 60.00 I had to take a lot of slop out of the drive mechanism and
made some stepper motor mounts. I install Torrington needle thurst
bearings on each axis. I used it to cnc drill some stepper motor mounts.
The problem is that you cannot use a drill press as a mill because of
the slop in the spindle assembly. The enco mill drill tables for $119 is
a better deal in the long run but figure out how you plan to do the
spindle first.
Dan


Confidentiality Warning
=======================
The contents of this e-mail and any accompanying documentation
are confidential and any use thereof, in what ever form, by anyone
other than the addressee is strictly prohibited.


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URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it
if you have trouble.


I consider this to be a
sister site to the CCED group, as many of the same members are there,
for OT subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
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Dave Dillabough
 

Another issue is that most drill press spindles use a taper to mount the chuck. These tapers are not designed for side loads so you would have to come up with a different way to hold your cutters. You do not want a spinning chuck to come off while you are milling.

At 08:20 AM 10/30/02 -0800, you wrote:
Been there and done that. I used the 5" version from harbor freight for
around 60.00 I had to take a lot of slop out of the drive mechanism and
made some stepper motor mounts. I install Torrington needle thurst
bearings on each axis. I used it to cnc drill some stepper motor mounts.
The problem is that you cannot use a drill press as a mill because of
the slop in the spindle assembly. The enco mill drill tables for $119 is
a better deal in the long run but figure out how you plan to do the
spindle first.
Dan
-----Original Message-----
From: vandersandtc [mailto:vandersandtc@...]
Sent: Wednesday, October 30, 2002 12:52 AM
To: CAD_CAM_EDM_DRO@...
Subject: [CAD_CAM_EDM_DRO] Drill press & cross-slide vice


Now my question : I bought a cross-slide vice yesterday and my first
thought was 'Hey, if I stick some steppers on this sucker, mount it
on my drill press then I might have a cheap mill' - I suppose a lot
of people have asked this question before. I would like to hear your
comments please.

Regards
Coert



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List owner: CAD_CAM_EDM_DRO-owner@..., wanliker@...
Moderator: jmelson@... timg@... [Moderator]
URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it
if you have trouble.


I consider this to be a
sister site to the CCED group, as many of the same members are there,
for OT subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to





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URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto: aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it if you have trouble.


I consider this to be a sister site to the CCED group, as many of the same members are there, for OT subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM. DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to


turbulatordude
 

Of you are intent on this approach you will find that cheap drill
presses not only have crappy bearings, but the spindle is not stiff.

The rack and pinion gear that drives the spindle is very very sloppy,
and there is no adjustment. that pretty much eleminates that from
being a part of the CNC. unless you can figure out how to compensate
for a backlash of something over an eight of an inch.

for drilling, you have a chance, and if you do very light loads, you
can make a cutter stabilizer to take the side loads. not complicated
or too hard if you have access to a lathe or mill.

and last but not least is the machine ridigity. with only a very
slight pressure drilling with a 1/16 drill into aluminum, you can
visually see the machine flex.

The XY tables for $110 are a great start, a trim router for another
$50-100 is getting much better and then buliding a fixed mount for
the router on a plunging Z axis is not too hard or expensive.

Of the 4 HF el-cheapo drill presses ($39 to 49) I have one that the
chuck falls out of regularly, but the bearing and spindle are decent.

I have one that the lower bearing is not seated. the bore is too big
and the bearing slips.

I have one that the spindle is noticbly sloppy in that you can feel
the play.

the last one is 10 years old and is not a valid unit for review.

Dave




--- In CAD_CAM_EDM_DRO@y..., Dave Dillabough <dgd@b...> wrote:
Another issue is that most drill press spindles use a taper to
mount the
chuck. These tapers are not designed for side loads so you would
have to
come up with a different way to hold your cutters. You do not want
a
spinning chuck to come off while you are milling.

At 08:20 AM 10/30/02 -0800, you wrote:
Been there and done that. I used the 5" version from harbor
freight for
around 60.00 I had to take a lot of slop out of the drive
mechanism and
made some stepper motor mounts. I install Torrington needle thurst
bearings on each axis. I used it to cnc drill some stepper motor
mounts.
The problem is that you cannot use a drill press as a mill because
of
the slop in the spindle assembly. The enco mill drill tables for
$119 is
a better deal in the long run but figure out how you plan to do the
spindle first.
Dan
-----Original Message-----
From: vandersandtc [mailto:vandersandtc@a...]
Sent: Wednesday, October 30, 2002 12:52 AM
To: CAD_CAM_EDM_DRO@y...
Subject: [CAD_CAM_EDM_DRO] Drill press & cross-slide vice


Now my question : I bought a cross-slide vice yesterday and my
first
thought was 'Hey, if I stick some steppers on this sucker, mount it
on my drill press then I might have a cheap mill' - I suppose a lot
of people have asked this question before. I would like to hear
your
comments please.

Regards
Coert



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List owner: CAD_CAM_EDM_DRO-owner@y..., wanliker@a...
Moderator: jmelson@a... timg@k... [Moderator]
URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to
reach it
if you have trouble.


I consider this to
be a
sister site to the CCED group, as many of the same members are
there,
for OT subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING
THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to





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Post Messages: CAD_CAM_EDM_DRO@y...

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List owner: CAD_CAM_EDM_DRO-owner@y..., wanliker@a...
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URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects
goto: aol://5863:126/rec.crafts.metalworking or go thru
Google.com to
reach it if you have trouble.


I consider this to
be a
sister site to the CCED group, as many of the same members are
there, for
OT subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING
THEM. DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO
EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to


JJ
 

Of you are intent on this approach you will find that cheap drill
presses not only have crappy bearings, but the spindle is not stiff.

The rack and pinion gear that drives the spindle is very very sloppy,
and there is no adjustment.
I pulled out my quill, drilled and tapped two 10-24 holes pointing
toward the quill, one from the front, one from the side. Inserted two
brass screws with nuts to lock them down, and reduced the play some. The
remaining slop comes from the quill spline fitting into the pulley at
the top.

Regards,
JJ

Be Kind, Be Careful, Be Yourself


turbulatordude
 

ditto !

I did that to my old, origional drill press.

I used brass screws with wingnuts to let me lock in the spindle.
I tried milling with a cross slide vice.

I was able to take cuts as deep as 0.005" in aluminum.

one problem revealed itself when wheil cranking, I rested my hand on
the top belt guard. the cutter took a nose dive into the part. I
didn't push, just rested, but the extra weight and the flex in the
machine changed the cutting depth.

I think i got the idea from this list or the 7x10minilathe list and
someone advised me how to remove the spring safely.

Dave





--- In CAD_CAM_EDM_DRO@y..., "JJ" <jj5412@e...> wrote:
Of you are intent on this approach you will find that cheap drill
presses not only have crappy bearings, but the spindle is not
stiff.

The rack and pinion gear that drives the spindle is very very
sloppy,
and there is no adjustment.
I pulled out my quill, drilled and tapped two 10-24 holes pointing
toward the quill, one from the front, one from the side. Inserted
two
brass screws with nuts to lock them down, and reduced the play
some. The
remaining slop comes from the quill spline fitting into the pulley
at
the top.

Regards,
JJ

Be Kind, Be Careful, Be Yourself