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Re: encoder head pitch, or, quit your griping.

 

On Mon, 7 Jun 1999 22:48:50 -0700, "Elliot Burke" <elliot@...>
wrote:

Rather than gripe about HP not building what you want, build one yourself.
Try to moderate your stridency, eh? Nobody was "griping" that HP
wouldn't build what hobbyists desire. In fact, I alluded to the fact
that they didn't HAVE the resolutions directly that we most wanted, by
humorously observing that their Product Marketing Mgr. didn't seem to be
too concerned with losing the "hobbyist market". This was OBVIOUSLY a
joke and a recognition what we're small-fry in this market, not a
"gripe".

Yourself and Jon have both now said "pieceOcake" to build yer own. Fine.
But since few of "us wee folk" can boast as you have, that we've "done
consulting work for encoder manufacturers, in optical design", repeated
statements that it's a no-brainer is likely to fall on deaf ears. Not
everybody's inclined to sleuth out the insNouts of optical
encoders/design just to get a linear motion detector. It's perfectly
reasonable and NO gripe, to observe that the current sensors & scales
don't yield the (for us) optimum native resolution of 0.001" per
quad-count. Where do you see "griping" in THAT observation. Nobody said
it was a show-stopper or a major impediment, simply an inconvenience and
lament that something was so close.

Instead of sounding like a know-it-all, if you think it's so bloody easy
to build one of these yerself, why don't you TAKE the hobbyist approach,
and the approach of this group, and EXPLAIN and describe HOW ordinary
mere mortals like the rest of us lower life-forms could "easily build
one ourselves"? And I don't mean by that, some glib hand-waving like
"you just need an led, a detector, and a couple gratings spaces apart by
soNso amount". If you wanna boast that it's "sooooo trivial", then put
up or shut up.

I might point out however, that one who boasts that ANY topic is
"trivial and obvious to even the most casual observer", as we used to
say in college, is quiet ILL suited to then changing hats and becoming a
sharer of his good things. From that point on, the thot is always
lurking that the person is sharing his knowledge for the sposed ego
boost, rather than the enjoyment of collaboration amongst fellows.

You might wanna consider this in the future.

Gar


encoder head pitch, or, quit your griping.

Elliot Burke
 

An encoder head is very simple. Look inside an opto mechanical mouse for an
example. All the parts can easily be put on one circuit board: LED,
detector (quad), op amps, level comparator. A analyzer grating is is placed
above the detector.
Rather than gripe about HP not building what you want, build one yourself.
This has got to be the simplest thing in your CAM system to build.
As an aside, I will mention that I've done consulting work for encoder
manufacturers, in optical design.
You won't have the fancy electronics that the encoder people can build now.
They have integrated multi element detectors with amplifiers, phase decoders
and counters all on one piece of silicon. If you really want something to
lust after, try to get that!

If anyone is interested, we can talk about the Talbot effect.

Mouse electronics count fringes. A serial port mouse sends the position
data to the computer when inquired or when state changes. I wonder if these
could be adapted to DRO's?

Elliot Burke


Re: LINUX -Beginners Level

Jon Elson
 

WAnliker@... wrote:

[What a good idea! I second the motion. I've been trying to follow this
discussion, but this would help put it in perspective. I think there's a
market for a CD that would install realtime linux and a compatible version
of EMC which would just work, without all the headaches so exquisitely
detailed in some of the foregoing posts. I'm sure there would be enough
challenges for most of us in just making parts...]
Or possibly online sources and downloads, or possible direct requested file
transfers.
It would sure help the beginners to join the LINUX world, of CAM
It is ALL online! Unfortunately, not all at the same place.
You can download all of Linux from RedHat and other outfits. But, of course,
we're talking about 600 MB of stuff for the full install (one entire CD).
If you don't have a direct ethernet-speed connection, you WON'T want
to do this. The EMC source is all available as one file, it is pointed to
by the EMC software web page at NIST.
The real-time patch for Linux is also on the web. Some previous messages
have given the URL's.

Jon


Re: Linux vs. DOS

Tim Goldstein
 

Matt & Jon,

Thanks for the explanation of how to use the G92 and relative offset
capabilities. I never used a program that offered all of these big boy
features!! I tried it out and just as the 2 of you explained, it worked like
a dream


Tim
[Denver, CO]


Re: Good buy on encoders 10000 line encoder wheel and HP HEDS 9100 encoder.

Tim Goldstein
 

How would someone reach Electronic Goldmine and is their a part number they
refer to this item by?


Tim
[Denver, CO]

-----Original Message-----
From: Andy Olney [mailto:aolney@...]
Sent: Monday, June 07, 1999 7:38 PM
To: CAD_CAM_EDM_DRO@...
Subject: [CAD_CAM_EDM_DRO] Good buy on encoders 10000 line encoder wheel
and HP HEDS 9100 encoder.


From: "Andy Olney" <aolney@...>

On the subjecto of encoders, Electronic Goldmine has a DC motor
with encoder
for $3.95.
It is a 1000 line 2 inch? dia. wheel and a HEDS 9100 encoder which is also
good for linear strips.
I am planning on using the parts and pitching the motor.

Andy Olney




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Re: Linux RT/EMC CD

Tim Goldstein
 

There are may people selling copies of the RedHat distribution for only a
few $ and is you want you can actually download the whole thing for free
ftp://ftp.redhat.com/redhat/old-releases/redhat-5.2/i386/ is one source).
But, if you have never installed or used Linux I would H I G H L Y suggest
that you get the Official RedHat Installation Guide book. Without it you
have very little chance of getting Linux installed and running.

So, considering the book is almost mandatory you may as well run off to your
local software vendor and pick up a boxed set of RedHat 5.2 which includes
the book and a number of application. Besides, buying the real boxed RedHat
set helps support some of the people that are trying to make Linux easier to
install and use. I would also suggest not tarrying as the RedHat version
that is current is 6.0 and at this point you can not run EMC on the kernel
that is included in 6.0 from what I have been told.


Tim
[Denver, CO]

-----Original Message-----
From: Mo [mailto:mo@...]
Sent: Monday, June 07, 1999 8:48 PM
To: CAD_CAM_EDM_DRO@...
Subject: Re: [CAD_CAM_EDM_DRO] Linux RT/EMC CD


From: "Mo" <mo@...>

for a Linux Distribution that is actually RedHat 5.2 with the real time
patch already installed. The website is . The
cost
with a Full version of RedHat 5.2 (I am guessing this means the
books and
all?) is only $45.00 and if you want just CD 1 (in RedHat that
is all you
need to get it installed) it is $35.00
On the subject of Redhat 5.2 prices, the lowest I've found is a small
company here in the U.K which sells the distribution for 2 (approx. $3)
most other Linux related CDs there are at the same price too. Even with
shipping should still work out cheap.

Mo




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Re: Good buy on encoders 10000 line encoder wheel and HP HEDS 9100 encoder.

mike
 

what page of the catalog???

Andy Olney wrote:

From: "Andy Olney" <aolney@...>

On the subjecto of encoders, Electronic Goldmine has a DC motor with encoder
for $3.95.
It is a 1000 line 2 inch? dia. wheel and a HEDS 9100 encoder which is also
good for linear strips.
I am planning on using the parts and pitching the motor.

Andy Olney

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Re: Linux RT/EMC CD

 

for a Linux Distribution that is actually RedHat 5.2 with the real time
patch already installed. The website is . The
cost
with a Full version of RedHat 5.2 (I am guessing this means the books and
all?) is only $45.00 and if you want just CD 1 (in RedHat that is all you
need to get it installed) it is $35.00
On the subject of Redhat 5.2 prices, the lowest I've found is a small
company here in the U.K which sells the distribution for 2 (approx. $3)
most other Linux related CDs there are at the same price too. Even with
shipping should still work out cheap.

Mo


Re: Linux RT/EMC CD

Tim Goldstein
 

I haven't tried the product, but Ron Wickersham previously posted the URL
for a Linux Distribution that is actually RedHat 5.2 with the real time
patch already installed. The website is . The cost
with a Full version of RedHat 5.2 (I am guessing this means the books and
all?) is only $45.00 and if you want just CD 1 (in RedHat that is all you
need to get it installed) it is $35.00

I talked with Fred Proctor about this product and he thought it might make
it easier for someone getting started, but had not tried it to verify that
it does work correctly.

I have no reason to purchase it as I have already gotten through the
patching the kernel barrier with the help of Matt and Jon, but if someone
wanted to pop for it I would be happy to load it on a spare system and see
if it will do what we need and then ship it back to the owner.


Tim
[Denver, CO]

-----Original Message-----
From: WAnliker@... [mailto:WAnliker@...]
Sent: Monday, June 07, 1999 6:19 PM
To: CAD_CAM_EDM_DRO@...
Subject: Re: [CAD_CAM_EDM_DRO] Linux RT/EMC CD


From: WAnliker@...

In a message dated 6/7/99 12:57:56 PM Pacific Daylight Time,
paul@... writes:


There are a couple of ways this could go:

a) A rt/emc distribution disk that installs from scratch on a bare
machine.

b) A rt/emc upgrade disk that updates a current LINUX system with
EMC and an rt patched kernel (including all of the sources, of
course).
I would initially see how to do step A installing on a bare machine,
including how do you boot in the first place, with DOS, or LINUX?
Then would
be interested in the next steps. Can the programs be downloaded
online now,
and where, and which programs? I think that those interested in
the LINUX
system as we are discussing, that have no experience what so ever have to
start with the very basic steps, at least I do. Then I assume we have to
upgrade the kernel??????
bill
list manager

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welcome to CAD_CAM_EDM_DRO@..., an unmodulated list for
the discussion of shop built systems in the above catagories.


Good buy on encoders 10000 line encoder wheel and HP HEDS 9100 encoder.

Andy Olney
 

On the subjecto of encoders, Electronic Goldmine has a DC motor with encoder
for $3.95.
It is a 1000 line 2 inch? dia. wheel and a HEDS 9100 encoder which is also
good for linear strips.
I am planning on using the parts and pitching the motor.

Andy Olney


Re: AUTOMATIC TOOL CHANGER

Dan Mauch
 

Interesting. I may eventually try casting something also.
Dan

-----Original Message-----
From: John Grant <grantjoh@...>
To: CAD_CAM_EDM_DRO@... <CAD_CAM_EDM_DRO@...>
Date: Monday, June 07, 1999 8:58 AM
Subject: Re: [CAD_CAM_EDM_DRO] AUTOMATIC TOOL CHANGER


From: John Grant <grantjoh@...>

Dan Mauch wrote:

I am currently working on two new projects.
1. An automatic tool changer for my CNC lathe.
2. An injection molding machine to make plastic parts.
I built a "spin caster" several years ago. It is designed for "white"
metal parts but can be used with polyester resin.

John Grant

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Re: AUTOMATIC TOOL CHANGER

Dan Mauch
 

I found found the 2 degree motors. it was not problem at all.
BY the way what did that commercial made ijection moulding machine cost?
Dan

-----Original Message-----
From: Brian Fairey <bfairey@...>
To: CAD_CAM_EDM_DRO@... <CAD_CAM_EDM_DRO@...>
Date: Monday, June 07, 1999 7:13 AM
Subject: Re: [CAD_CAM_EDM_DRO] AUTOMATIC TOOL CHANGER


From: Brian Fairey <bfairey@...>

Dan, did you find a 2deg stepper? if not I have some.
Now you have solved the tool changer for your lathe design one for the
verticle mill????????
Brian, Ont, Can.
ps what plastic parts do you want to make? I have a Plasticor from
Simplomatic in Chicago.

Dan Mauch wrote:

From: "Dan Mauch" <dmauch@...>

I am currently working on two new projects.
1. An automatic tool changer for my CNC lathe.
2. An injection molding machine to make plastic parts.
On the tool changer I bought a heavy duty tail stock turret attachment
for
my JET 13X25 lathe. It has 6 posistions. I plan to drive it directly with
a
nema 34 stepper motor rated at 150 oz inches.
The tool changer will be for those pesty jobs where you have to center
drill, step drill, step drill, ream and chamfer. The key was to find a 2
degree per step stepper motor . This makes dividing the 360/6 easy and it
comes out to be an even number.
I am figuring that with everything on center that there should be little
forces trying to make the turret rotate axiallly for the lined up
posistion.
The radial forces are dealt with within the turret attachment.

Projects finished.

Adding a servo system to my mill drill
Solving the mill/drill quill backlash problem.
DRO

BTW the DRO boards are on order and the scheduled date is 6-24.
Dan

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Re: AUTOMATIC TOOL CHANGER

Dan Mauch
 

It was based on the Gingery book. If it work out well I plan to build a
hydraulic version. I think it would be easier and cheaper.
Dan

-----Original Message-----
From: PTENGIN@... <PTENGIN@...>
To: CAD_CAM_EDM_DRO@... <CAD_CAM_EDM_DRO@...>
Date: Monday, June 07, 1999 1:38 PM
Subject: Re: [CAD_CAM_EDM_DRO] AUTOMATIC TOOL CHANGER


From: PTENGIN@...

In a message dated 6/7/99 3:41:56 AM Hawaiian Standard Time,
dmauch@... writes:

<< 2. An injection molding machine to make plastic parts. >>
Dan,
Tell us more. Is this based on the Gingery book or is it a scratch built
machine? Hydraulic or what for the clamp?
I've got a OMRON controller for a similar machine. Peter

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Re: Linux RT/EMC CD

 

In a message dated 6/7/99 12:57:56 PM Pacific Daylight Time,
paul@... writes:


There are a couple of ways this could go:

a) A rt/emc distribution disk that installs from scratch on a bare
machine.

b) A rt/emc upgrade disk that updates a current LINUX system with
EMC and an rt patched kernel (including all of the sources, of
course).
I would initially see how to do step A installing on a bare machine,
including how do you boot in the first place, with DOS, or LINUX? Then would
be interested in the next steps. Can the programs be downloaded online now,
and where, and which programs? I think that those interested in the LINUX
system as we are discussing, that have no experience what so ever have to
start with the very basic steps, at least I do. Then I assume we have to
upgrade the kernel??????
bill
list manager


Re: plastic strips for encoders

Jon Elson
 

Gar Willis wrote:

The SENSORs that US Digital relies on, namely those made by HP, are NOT
made in a resolution that will accomodate 250 lines/inch, at present. NO
bloody reason by HP couldn't make some at that res, but they don't, and
although I DID talk to the Product Marketing Mgr. of this sensor line,
for some reason I couldn't seem to convince him that us hobbyists should
be considered in their overall product scheme. B)

Bottom line is that the quadrature sensors with their arrays of leds &
sensors, are NOT made by HP at the moment in such a resolution to allow
US Digital to make the films/gratings work, and make us all happy. You
CAN use gratings of slightly varying resolutions from the nominals that
the sensors are rated at, but apparently 250 *IS* too far off from 200
to just whip out a 250lpi grate, and get it to work properly with a
200lpi sensor from HP. Sad, but apparently we're toast on that hope.
If you can get the strip in a resolution that you like, it is really easy to
make the read head. What you do is take two small pieces of the
strip and place them over the photocells, and provide a means to move
one of the photocell/grating units up to 1/2 of a grating pitch. Another
way is to use one large piece of the strip that covers both photocells,
and allow the entire unit to be rotated relative to the normal axis of
the grating. The correct angle puts the photocells closer together
by 1/4 of a grating pitch. This is about all there is in the HP head,
an LED, 2 photocells and a dual comparator chip.

Jon


Linux RT/EMC CD

 


From: Andrew Werby <drewid@...>

From: WAnliker@...
Subject: Re: EMC & Linux--- Help!!!!!

Would it be possible for one of our more knowledgeable people on EMC/LINIX to
write up a short discourse from step one on how, where etc. to get this
system going.
1. Where to find the programs, and what to download.
2. How to install it in our computer, pitfalls.
3. A bit more basic information on how to get started for us raw recruits to
your war zone.
4. Help get more of us beginners into your world.

Thank you in advance,

bill
List manager
[What a good idea! I second the motion. I've been trying to follow this
discussion, but this would help put it in perspective. I think there's a
market for a CD that would install realtime linux and a compatible version
of EMC which would just work, without all the headaches so exquisitely
detailed in some of the foregoing posts. I'm sure there would be enough
challenges for most of us in just making parts...]

Andrew Werby


Andrew Werby - United Artworks
Sculpture, Jewelry, and Other Art Stuff



I have the equipment to do that, but I'm a bit pressed for time at
the moment. Still, this could be an interesting project.

There are a couple of ways this could go:

a) A rt/emc distribution disk that installs from scratch on a bare
machine.

b) A rt/emc upgrade disk that updates a current linux system with
emc and an rt patched kernel (including all of the sources, of course).

B is a lot easier to do since you could put together a generic kernel
that would run with most hardware and ignore the configuration problems
with X, setting up disks, etc. Loadable modules would keep the kernel
size down to something reasonable.

I think option A might have a pretty wide audience, but B is probably
more doable in the short term.

How many might be interested in an option B disk at, say $49?
If I get 10 or so affirmatives, I would persue this.

Another option would be to bundle it with a currently produced distribution
so you'd load and configure linux and then do the rt/emc upgrade.

These would be CDRs; you can get pressings of a 100 or so CDs, but the
costs don't get reasonable until you're in the 500-1000 range and
this software is moving too fast to immortalize that many copies.

Either reply on the list or send me e-mail direct; I'll summarize in
a couple of days.

Paul

--
Paul Amaranth | Rochester MI, USA
Aurora Group, Inc. | Software Development
paul@... | Unix / C / Tcl-Tk


Re: AUTOMATIC TOOL CHANGER

John Grant
 

Dan Mauch wrote:

I am currently working on two new projects.
1. An automatic tool changer for my CNC lathe.
2. An injection molding machine to make plastic parts.
I built a "spin caster" several years ago. It is designed for "white"
metal parts but can be used with polyester resin.

John Grant


Re: AUTOMATIC TOOL CHANGER

 

In a message dated 6/7/99 3:41:56 AM Hawaiian Standard Time,
dmauch@... writes:

<< 2. An injection molding machine to make plastic parts. >>
Dan,
Tell us more. Is this based on the Gingery book or is it a scratch built
machine? Hydraulic or what for the clamp?
I've got a OMRON controller for a similar machine. Peter


subject. Keeping correct.

 

To all list members receiving the digest version.
Please note that if you just hit reply to a post, that the digest Number will
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Thanks
bill
list manager


Re: LINUX -Beginners Level

 

In a message dated 6/7/99 9:48:27 AM Pacific Daylight Time,
drewid@... writes:


[What a good idea! I second the motion. I've been trying to follow this
discussion, but this would help put it in perspective. I think there's a
market for a CD that would install realtime linux and a compatible version
of EMC which would just work, without all the headaches so exquisitely
detailed in some of the foregoing posts. I'm sure there would be enough
challenges for most of us in just making parts...]
Or possibly online sources and downloads, or possible direct requested file
transfers.
It would sure help the beginners to join the LINUX world, of CAM
bill
list manager