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CNC books / job set up

Owen Lloyd
 

Can anyone recommend good reading material for a just learning CNC'r?

Owen


Re: PCL controllers available?????

stevenson_engineers
 

We use PLC's made by IMO.
Their smallest version The KLG 7 series is available as a starter kit
with PLC, cable for PLC to PC and software for about 70 UKP [$100 ]
The software is actually a free download from their web site.
Go to click on freesoftawre and follow the KLG-
WIN link.

John S.

--- In CAD_CAM_EDM_DRO@y..., wanliker@a... wrote:
Does anyone on the list have a source of low cost PLC'S,
Programmable Logic
Controllers, available with either free or very low cost
programming
software?
I think these would be a natural for control of additional
equipment in CNC
operated equipment.
thanks,
bill


Re: PCL controllers available?????

andyolney
 

Automation Direct has some $120 PLC's with $99 programing software.

Andy

-- In CAD_CAM_EDM_DRO@y..., wanliker@a... wrote:
Does anyone on the list have a source of low cost PLC'S,
Programmable Logic
Controllers, available with either free or very low cost
programming
software?
I think these would be a natural for control of additional
equipment in CNC
operated equipment.
thanks,
bill


Sherline Servo System for sale

andy_paul_2000
 

Sherline 4400 lathe and 2000 mill. Mill is outfitted with Flashcut 3
axis 5 amp CNC servo system. Much more accurate than stepper motors.
Also Sherline CNC rotary table, PC, 21" inch monitor, and Bobcad/cam
version 17 software. Many accessories also like Sherline tilting
angle table, mill vise, steady rest, tool holders, chucks and
collets, tooling plate, sherline live center, and more. All tools
have been kept oiled and are in excellent if not like new condition.
All bought new in late 2000 Email me at andy_paul_2000@... for
more info. First $4000 takes it!

Thanks
Andy Paul


Gecko servo tuning and variable encoder resolution / Mach1

vrsculptor
 

I was considering using a Gecko 310 with Mach1's step and direction
spindle drive with the existing servo amp to control my 4hp spindle
for rigid taping and whatnot. I was also considering the ability to
index my spindle rotation for 5-axis (don't ask). The applications
require vastly different pulses per revolutions (cpr). USDIGITAL
sells a EDIVIDE for $39 that lets you electronically divide encoder
pulses by arbitrary factors which allows mutilpe resolutions from one
encoder.

My question (knew I would get there...) is a Gecko's tuning (gain and
damping) dependent or independent of the encoders resolution? My
suspicion is that it is depednet as gain is probably related to
encoder resolution.

Any opinion?

Roger


AC drives

 

Hi all,

Most of people use either steppingmotors or DC-servo, I noticed that
the big manufactures (fadal, haas, dmg etc.) all use AC-servo. The
benefits are more dynamic, more compact, higher peak torque. Are
there any step and direction AC-drives out there, or is the price too
high.
AC-servo motors are synchroonmotors while a regular AC-motor (like
the spindle motor) is asynchronic, right? Could it be possible to use
a regular AC-motor as a drive motor, these motor are very cheap and
deliver a lot of power.
Just an idea,

Hugo


Re: PCL controllers available?????

 

Any others in the US?????????????????
bill

<We use PLC's made by IMO.
Their smallest version The KLG 7 series is available as a starter kit


Maxnc 70 oz/in system under powered

rgcasteel
 

In searching for an e-mail address for Maxnc, I found this and other
Yahoo groups sharing their experiences.

I own and have used the Maxnc 70 oz/in 3 axis motion control for some
time. It is installed on a 16"x16"x6" router. I use DesignCad
exporting DXF to Bobcad to create G codes. I'm quite pleased with
work in both wood and sign vinyl cutting. I'm Ok with the Maxnc
system my only wish is for more stepper power.

Can my system be souped-up? More voltage? Larger steppers?

I would appreciate your suggestions or instructions for this upgrade.


Need a source for shielded ribbon cable...

motoproto
 

Group,

Could someone direct me to a website where I can find round, 10
conductor shielded ribbon cable, for a flexing application?

TIA,

Patrick


Re: Gerber servo-control{specific} cards

 

You've got to be more specific. I think Gerber made their first
Jon
to be exact the controller is Model 3200, table is PCH 3274
I think the "PCH" is for poncing cutter head.
Also was told Gerber is out of[at least this type of plotter]
business ??

thanks Carl


PCL controllers available?????

 

Does anyone on the list have a source of low cost PLC'S, Programmable Logic
Controllers, available with either free or very low cost programming
software?
I think these would be a natural for control of additional equipment in CNC
operated equipment.
thanks,
bill


Re: EMC, Polar Coordinates CNC, ROBOT Arm Control?

 

I have been following this discussion with interest. Two years ago,
before I started working with my cnc mill, I purchased two robot arms with
the notion of making a robotic machining workcell. EMC looked like an
interesting tool to use to control both the mill and the robot loader.

I now realize that this was not a practical project for me, but I still
have the robot arms and I would like to control them somehow. So, without
getting too far off-topic, I am curious to know if anyone in this group
has implemented EMC with a robot arm (Polar Coordinates) and if they have
any links to share on this subject.

-Eric


Re: Flashcut

caudlet
 

--- In CAD_CAM_EDM_DRO@y..., "Owen Lloyd" <sbw@c...> wrote:
Hey Tim. I am going to be retro'n my bench top unit. As you can
tell by my
misinformed posts, I'm still learning my way around. I have no
preference
for windows based or DOS, I've used both over the years and
wouldn't know
which is best [if there is even a difference.]
Owen: Both DOS and Windows have plus's and minuses. Here are some
things to consider:

DOS will run your machine with less computer horsepower and less
initial expense. If all you ever want to do is load a file from
floppy and make it cut, then DOS makes a good controller. Networking
it to your Windows based CAD system is a challenge.

Windows(98,2000,XP) is a bloated operating system but it offers
several things. The graphical interface gets you away from special
functions keys for every controller command. You can use longer file
names for your cut files (like "HarleyMainCircleCut_1-16SlotMill.txt)
instead of the limited 8 character DOS convention. You can get free
windows based g-code simulators that will "cut" your files on the
screen before putting bit to metal. You can have the CAD or CAM or
both programs on the Windows Controller so making quick changes is a
lot easier. Networking two or more Windows based computers is a 5
minute job.

I urge you to take a look at Art's Mach1. The latest version is
starting to look like a real professional and stable controller with
some impressive features. The ability to make smooth cuts using the
contour analysis has really improved my cuts. Being able to start or
stop the g-code at any point and even edit the code in a window is a
real time saver. True, you need to have at least a 500MHZ box, more
RAM, and WIN2000 or XP, to get the most out of the software, but that
grade of machine has become REAL cheap.


Conversational CNC

 

When this list was first started there was quite a lot about Conversational
CNC, but nothing since, for a long time.

Would someone undertake explaining to me and the list, what, and why
Conversational CNC is desirable, its advantages and disadvantages.

Also would any of the programmers on the list like to tackle a project like
that? If so I would set up a group for you to handle the technical
conversations. And I would be happy ti take care of any overhead for the
list. Hopefully this would add another option to our members????????????
Thanks,
bill
List Mom


Re: Flashcut

alex
 

There is a way to network Dos using Wattcp.
Alex

----- Original Message -----
From: caudlet <tom@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Monday, November 04, 2002 2:15 PM
Subject: [CAD_CAM_EDM_DRO] Re: Flashcut


--- In CAD_CAM_EDM_DRO@y..., "Owen Lloyd" <sbw@c...> wrote:
Hey Tim. I am going to be retro'n my bench top unit. As you can
tell by my
misinformed posts, I'm still learning my way around. I have no
preference
for windows based or DOS, I've used both over the years and
wouldn't know
which is best [if there is even a difference.]
Owen: Both DOS and Windows have plus's and minuses. Here are some
things to consider:

DOS will run your machine with less computer horsepower and less
initial expense. If all you ever want to do is load a file from
floppy and make it cut, then DOS makes a good controller. Networking
it to your Windows based CAD system is a challenge.

Windows(98,2000,XP) is a bloated operating system but it offers
several things. The graphical interface gets you away from special
functions keys for every controller command. You can use longer file
names for your cut files (like "HarleyMainCircleCut_1-16SlotMill.txt)
instead of the limited 8 character DOS convention. You can get free
windows based g-code simulators that will "cut" your files on the
screen before putting bit to metal. You can have the CAD or CAM or
both programs on the Windows Controller so making quick changes is a
lot easier. Networking two or more Windows based computers is a 5
minute job.

I urge you to take a look at Art's Mach1. The latest version is
starting to look like a real professional and stable controller with
some impressive features. The ability to make smooth cuts using the
contour analysis has really improved my cuts. Being able to start or
stop the g-code at any point and even edit the code in a window is a
real time saver. True, you need to have at least a 500MHZ box, more
RAM, and WIN2000 or XP, to get the most out of the software, but that
grade of machine has become REAL cheap.


Addresses:
FAQ:
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URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it if
you have trouble.


I consider this to be a
sister site to the CCED group, as many of the same members are there, for OT
subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to


Re: Polar Coordinates CNC?

 

Hi All,

Now as a real mind twist, try to imagine the "bridge" over the top of
the rotating table as a semicircle. The only linear motion is the Z
axis, mounted on that rainbow over the rotating table. I had some
concept sketches done a few months ago, but ran into the problem of
cutting a straight line with no kerf angle. Basically this is
designed for contouring work with the center of the volume at the
center of rotation, but has some limitations relative to lead angle
of the tool vs. wall angle on the part. It would also require a long
Z axis travel. My next version included a linear axis under the main
rotary table, allowing straight line machining and vertical axis
holes to be drilled anywhere on the table. So 2 rotary and 2 linear
axis to handle 5 axis contouring. How can a control software
accomodate this machine?

Allan


Re: Gerber servo-control cards

 

carlcnc wrote:

HI anyone know what cards Gerber used for their controllers
ie. Galil,Yaskawa,Delta-Tau or other ???
You've got to be more specific. I think Gerber made their first photoplotter in the
early 1960's with a GE Mark Century control. Tape NC, about 500 paper-phenolic
circuit boards and 2500 Germanium transistors. They have made photoplotters and
routers ever since, through about 5 or 6 generations of CNC control.

Jon


Re: Stepper vs Servo ( was Re: Stepper motor speeds

 

Dave,

Servos traditionally were harder to implement due to greater wiring
complexity, add-in servo cards, limited software choices, many more tuning
parameters, cost) when they were only the traditional servo amp with motion
card. For the hobbyist it was pretty much EMC with a Servo to Go card. Great
performance if you can pay the price and get over the learning curve. Now
that Gecko has made the G320/340 series drives available servos have become
about the same cost as steppers and only slightly harder to wire and tune.
Pretty much you set them up just like you would a stepper as that is how the
controller program sees them. So you can use any step and direction program
you want, don't need a $800 motion card and only have to connect additional
wires for the encoder to the drive.

In my view it has opened a whole new level of performance for us hobby class
people.

Tim
[Denver, CO]
Sherline at Deep Discounts
www.KTMarketing.com/Sherline

----- Original Message -----

Hi Tim,

I had thought Servo's had all you said, but that they were a LOT
harder to implement.

There is an interesting link here :


top of the page


Dave


Re: Gerber servo-control cards

Shelbyville Design & Signworks
 

depends on which router, the early ones were stepper motor based

Erie Patsellis
Shelbyville Design & Signworks
1309 W. S. 7th Street
Shelbyville, IL 62565
(217)774-4444
visit our website at www.shelbyvilledesign.com

----- Original Message -----
From: "carlcnc" <carlcnc@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Monday, November 04, 2002 10:02 AM
Subject: [CAD_CAM_EDM_DRO] Gerber servo-control cards


HI
anyone know what cards Gerber used for their controllers
ie. Galil,Yaskawa,Delta-Tau or other ???

thanks
Carl


Addresses:
FAQ:
FILES:
Post Messages: CAD_CAM_EDM_DRO@...

Subscribe: CAD_CAM_EDM_DRO-subscribe@...
Unsubscribe: CAD_CAM_EDM_DRO-unsubscribe@...
List owner: CAD_CAM_EDM_DRO-owner@..., wanliker@...
Moderator: jmelson@... timg@... [Moderator]
URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it if
you have trouble.


I consider this to be a
sister site to the CCED group, as many of the same members are there, for OT
subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to



Re: Three phase 50 V. Help wanted

 

Don wrote:

My problem is that the torque amplifiers have 50V 3-phase motors (50Hz, 1/40 hp, 2750 r.p.m.) which are integral to the units. Repowering them with single phase or D.C. motors would be a mission and I am attempting to build a 3 phase 50V power supply to run from single phase domestic supply (230V, 50Hz, neutral-earthed).
I have built a "Rotary Converter" prototype from internet search info,....which doesn't work....
What you really want is a servo amp for AC servo motors (induction motors rather than
permanent magnet brushless). These definitely exist, and are what many of the high-end
machine tools are now using. Yaskawa, Rockwell/Allen-Bradley, etc. are making these
drives now. A rotary converter is not of any use, because it will run the motors at
constant speed. You need a drive that can move the motors from creep to full speed.

Oh, but wait! 1/40 Hp? You can't move a cutting machine with a 1/40 Hp motor. My
underpowered Bridgeport retrofit uses 1/8 Hp DC servo motors, which can produce 1/2 Hp
peaks for a moment.

I think you should find some stepper motors or good-sized servo motors to do the job
directly. Using motors to drive amplifiers to drive bigger motors doesn't make any
sense to me.

search eBay for used servo amps, they do come up pretty regularly.

Jon