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Re: Nuts and Volts cnc article

bdrmachine
 

Thanks

I've subcribed to Circuit Cellar since 91.

It's a good start but it appears to be rushed to print. The artical
is missing prints mentioned in the text.


--- In CAD_CAM_EDM_DRO@y..., "jameshudsondensi" <hudsonjames@y...>
wrote:
There is also an article in Circuit Cellar November issue on using
Gecko drives in a CNC application.
The magazine can usually be found at Barnes and Noble or you can
download the article from their web site at www.circellar.com. It
is
not posted yet but when it is will probably cost you $1.50.
The magazine is mainly for hard core Electronic Engineers. It is
an
excellent magazine if you gravitate that way.

Regards,
James

--- In CAD_CAM_EDM_DRO@y..., "Fred Smith" <imserv@v...> wrote:
--- In CAD_CAM_EDM_DRO@y..., "bdrmachine" <bdrmachine@h...>
wrote:
What ever happened to the Nuts and Volts cnc article that was
to
air
in the Nov. issue?

Now scheduled for the December issue.


Best Regards,
Fred Smith- IMService

Listserve Special discounts and offers are at:


Today is the last day for the 3D surfacing special.


FAQ pages relocated

 

I have moved the FAQ pages to a different server and website. If you access
them by going to:

than you will see no difference and the move is transparent. If you instead
bookmarked the actual pages or used the address 206.19.206.56 than you will
get a pointer page or an error. Please update your bookmarks as needed.

If you have never visited these pages maybe now it the time to get started.

Tim
[Denver, CO]


Re: Keyboard wiring?

William Scalione
 

John, or anyone else interested

I have a Hagstrom KE18 I will sell you for $25.00 if you want it. I was
going to build a control panel and decided to go with a touchscreen instead.

If interested contact me OFF LIST at
wscalione@...

Thanks for the links, both are a little outside my price range. I'll
probably just dig up an old keyboard and out the parts I need, since the
chips inside sell for $40+ seperately.

John


Re: Using switching power supplies

 

Switching supplies are commonly designed to supply current to a steady load.
Chopper type stepper drives draw current in a very unsteady manner. This can
cause the regulation circuitry fits. Jon Elson (I think) posted a pretty
good technical over view of why it can be a problem. It can also work right
out of the box in the right circumstance and at other times be made to work
with the addition of capacitors and/or resistors. I personally recommend
that beginners just use a linear supply (transformer, rectifier, capacitor)
to start with because it eliminates the possibility of problems. When you
are starting and most likely to experience erratic behavior using a linear
supply is a good way to factor the PS out of the possible problems.

Tim
[Denver, CO]

----- Original Message -----
Some time ago someone mentioned that switching power supplies could
be troublesome in CNC tooling. Why? As long as the supply is not one
of those that requires some minimum current, why would it matter?


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bill


Re: toolpath creation problem or wrong interpretor setup?

 

Jim,

Lot's of us willing to help, but we can not do it blind. If the problem
definitely occurs in the first 10 lines for sure, seeing them will help. If
you are not sure how much of the code processes before the problem than it
will just be wasting everyone's time.

I am sure you can understand that we can not help you a whole lot from just
a general description and no specifics. All I can suggest is to try using a
different G-code viewer program. If it displays correctly in a couple of
them the problem is likely in the machine and/or software set-up.

As some general suggestions, I like to run the part program without having a
cutter in the spindle or material on the table if I am not sure what is
going to happen and especially on a new machine/software/CADCAM
package/etc.. Then unless you are REAL sure you have all the spindle control
codes and required dwells for the spindle to come up to speed I would just
turn the spindle on before I start the program. Also I will cut the part
from wood or foam when I have made any major changes or am using a brand new
setup. Another thing I do when there are lots of changes is drop the feed
override down to a real low value and/or single step through the program.
This will also help if you think you may be experiencing lost steps. Taking
a machine and software that you are not intimately familiar with and knowing
what it will do and combining that with G-code that you are not 100% sure of
and running it with metal and nice new cutters it a great recipe for broken
tooling.

Welcome to the CNC club. It is the fastest way to destroying tooling that I
have ever experienced. In my case it is virtually always a case of idiot at
the switch. I have learned that if I can not buy 2 or 3 of the same cutter
to just not get it at all. Nothing like having a drawer full of spares to
keep you from breaking an end mill. Having only one of a size almost seems
to be an invitation to a learning experience.

Tim
[Denver, CO]

----- Original Message -----
Tim,
I would love to but its of a prototype that I've designed and I'd
rather not take the chance of somebody stealing my idea before I get
a chance to build it.
Would it help if I posted the first 10 lines or so?Because Im
guessing that's where the problem is. I just dont know enough about
Code to pinpoint the problem.

Regards,
Jim
Addresses:
FAQ:
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OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it if
you have trouble.


I consider this to be a
sister site to the CCED group, as many of the same members are there, for OT
subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........


Re: toolpath creation problem or wrong interpretor setup?

j.guenther
 

Here's a suggestion for you, set 0,0,0 on your machine to be a couple of
inches above the part, single step through the program to find the point
that it goes crazy and then post the code up to that point and one or two
lines after the offending code so we can take a look. That should give us a
the info we need to help you and protect you at the same time.

John Guenther
'Ye Olde Pen Maker'
Sterling, Virginia

-----Original Message-----
From: jagco1998 [mailto:jagco1998@...]
Sent: Friday, November 01, 2002 15:48 PM
To: CAD_CAM_EDM_DRO@...
Subject: [CAD_CAM_EDM_DRO] Re: toolpath creation problem or wrong
interpretor setup?


Tim,
I would love to but its of a prototype that I've designed and I'd
rather not take the chance of somebody stealing my idea before I get
a chance to build it.
Would it help if I posted the first 10 lines or so?Because Im
guessing that's where the problem is. I just dont know enough about
Code to pinpoint the problem.

Regards,
Jim


--- In CAD_CAM_EDM_DRO@y..., "Tim Goldstein" <timg@k...> wrote:
Can you post the g-code as part of your message assuming it is not
a huge
file? That would make it a lot easier to understand what is
happening.

Tim
[Denver, CO]

----- Original Message -----
I am using the Surfcam 2d free version. When I import the dxf and
lay out the toolpaths for the contours and pockets, they all
simulate fine within Surfcam. But when I go to cut the part with
Master5 or Turbocnc, it tries to start motion from the bottom and
center of the stock which is not possible considering a piece of
metal is there!
When I zero the machine at the center and top of the stock and
start
the first set of pocketed arcs, they cut the way they should. But
when it rapids to the second set at safe Z on the opposite side
of
the part, the machine starts to plunge into the stock diagnally
about 1/2" from the actual plunging position, which caught me off
guard and snapped a very expensive little end mill off at the
shank
;(

The part origin is set at X0 Y0 Z0. And the manual for Surfcam
says
that you can set the part origin wherever you want to but it
doesnt
say how.

Maybe Im missing something. But shouldnt I be able to make the
first
move thats in the code,where it starts from the origin
0,0,0 ,and
move the machine to X0 Y0 and safe Z(1)before starting the
spindle
in motion and be able to continue the cut from that position
without
problems? How do I do this correctly, because Im obviously doing
something wrong.

I am hoping someone can help me figure this out, as Ive spent
alot
of time and a pretty sizable chunk of change converting my
machine
and buying the software to do this work.And Im really anxious to
put
all of my hard work to good use.

Thanks.

Regards,
Jim


Addresses:
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URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to
reach it if you have trouble.


I consider this
to be a sister site to the CCED group, as many of the same
members are there, for OT subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY
POSTING THEM. DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO
EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to



Using switching power supplies

Bryan Mumford
 

Some time ago someone mentioned that switching power supplies could be troublesome in CNC tooling. Why? As long as the supply is not one of those that requires some minimum current, why would it matter?


Re: Keyboard wiring?

alex
 

There was an ad in a circuit cellar mag , company hagstrom electronics,
888-690-9080, ,
also vetra, 516-434-3185, .

----- Original Message -----
From: John A. McFadden <mcfadden@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Friday, November 01, 2002 3:13 PM
Subject: [CAD_CAM_EDM_DRO] Keyboard wiring?


Does anyone have information on building a supplimental keyboard for a
computer? I'm going to be using a DOS-based program for my DRO readouts,
and would like to build a keypad with big buttons (like 1x1" monster
buttons, probably will be membranes as well) for the most important
functions (zero axis, change incremental/absolute mode, etc) so that i
dont
have to worry about hitting the wrong button or getting cutting fluid or
chips in my laptop's keyboard and the keypad can be mounted to the mill.

Thanks,
John


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URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it if
you have trouble.


I consider this to be a
sister site to the CCED group, as many of the same members are there, for OT
subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to


Re: toolpath creation problem or wrong interpretor setup?

jagco1998
 

Tim,
I would love to but its of a prototype that I've designed and I'd
rather not take the chance of somebody stealing my idea before I get
a chance to build it.
Would it help if I posted the first 10 lines or so?Because Im
guessing that's where the problem is. I just dont know enough about
Code to pinpoint the problem.

Regards,
Jim


--- In CAD_CAM_EDM_DRO@y..., "Tim Goldstein" <timg@k...> wrote:
Can you post the g-code as part of your message assuming it is not
a huge
file? That would make it a lot easier to understand what is
happening.

Tim
[Denver, CO]

----- Original Message -----
I am using the Surfcam 2d free version. When I import the dxf and
lay out the toolpaths for the contours and pockets, they all
simulate fine within Surfcam. But when I go to cut the part with
Master5 or Turbocnc, it tries to start motion from the bottom and
center of the stock which is not possible considering a piece of
metal is there!
When I zero the machine at the center and top of the stock and
start
the first set of pocketed arcs, they cut the way they should. But
when it rapids to the second set at safe Z on the opposite side
of
the part, the machine starts to plunge into the stock diagnally
about 1/2" from the actual plunging position, which caught me off
guard and snapped a very expensive little end mill off at the
shank
;(

The part origin is set at X0 Y0 Z0. And the manual for Surfcam
says
that you can set the part origin wherever you want to but it
doesnt
say how.

Maybe Im missing something. But shouldnt I be able to make the
first
move thats in the code,where it starts from the origin
0,0,0 ,and
move the machine to X0 Y0 and safe Z(1)before starting the
spindle
in motion and be able to continue the cut from that position
without
problems? How do I do this correctly, because Im obviously doing
something wrong.

I am hoping someone can help me figure this out, as Ive spent
alot
of time and a pretty sizable chunk of change converting my
machine
and buying the software to do this work.And Im really anxious to
put
all of my hard work to good use.

Thanks.

Regards,
Jim


Addresses:
FAQ:
FILES:
Post Messages: CAD_CAM_EDM_DRO@y...


Keyboard wiring?

John A. McFadden
 

Does anyone have information on building a supplimental keyboard for a
computer? I'm going to be using a DOS-based program for my DRO readouts,
and would like to build a keypad with big buttons (like 1x1" monster
buttons, probably will be membranes as well) for the most important
functions (zero axis, change incremental/absolute mode, etc) so that i dont
have to worry about hitting the wrong button or getting cutting fluid or
chips in my laptop's keyboard and the keypad can be mounted to the mill.

Thanks,
John


Re: toolpath creation problem or wrong interpretor setup?

 

Can you post the g-code as part of your message assuming it is not a huge
file? That would make it a lot easier to understand what is happening.

Tim
[Denver, CO]

----- Original Message -----
I am using the Surfcam 2d free version. When I import the dxf and
lay out the toolpaths for the contours and pockets, they all
simulate fine within Surfcam. But when I go to cut the part with
Master5 or Turbocnc, it tries to start motion from the bottom and
center of the stock which is not possible considering a piece of
metal is there!
When I zero the machine at the center and top of the stock and start
the first set of pocketed arcs, they cut the way they should. But
when it rapids to the second set at safe Z on the opposite side of
the part, the machine starts to plunge into the stock diagnally
about 1/2" from the actual plunging position, which caught me off
guard and snapped a very expensive little end mill off at the shank
;(

The part origin is set at X0 Y0 Z0. And the manual for Surfcam says
that you can set the part origin wherever you want to but it doesnt
say how.

Maybe Im missing something. But shouldnt I be able to make the first
move thats in the code,where it starts from the origin 0,0,0 ,and
move the machine to X0 Y0 and safe Z(1)before starting the spindle
in motion and be able to continue the cut from that position without
problems? How do I do this correctly, because Im obviously doing
something wrong.

I am hoping someone can help me figure this out, as Ive spent alot
of time and a pretty sizable chunk of change converting my machine
and buying the software to do this work.And Im really anxious to put
all of my hard work to good use.

Thanks.

Regards,
Jim


Addresses:
FAQ:
FILES:
Post Messages: CAD_CAM_EDM_DRO@...


toolpath creation problem or wrong interpretor setup?

jagco1998
 

I am using the Surfcam 2d free version. When I import the dxf and
lay out the toolpaths for the contours and pockets, they all
simulate fine within Surfcam. But when I go to cut the part with
Master5 or Turbocnc, it tries to start motion from the bottom and
center of the stock which is not possible considering a piece of
metal is there!
When I zero the machine at the center and top of the stock and start
the first set of pocketed arcs, they cut the way they should. But
when it rapids to the second set at safe Z on the opposite side of
the part, the machine starts to plunge into the stock diagnally
about 1/2" from the actual plunging position, which caught me off
guard and snapped a very expensive little end mill off at the shank
;(

The part origin is set at X0 Y0 Z0. And the manual for Surfcam says
that you can set the part origin wherever you want to but it doesnt
say how.

Maybe Im missing something. But shouldnt I be able to make the first
move thats in the code,where it starts from the origin 0,0,0 ,and
move the machine to X0 Y0 and safe Z(1)before starting the spindle
in motion and be able to continue the cut from that position without
problems? How do I do this correctly, because Im obviously doing
something wrong.

I am hoping someone can help me figure this out, as Ive spent alot
of time and a pretty sizable chunk of change converting my machine
and buying the software to do this work.And Im really anxious to put
all of my hard work to good use.

Thanks.

Regards,
Jim


Re: New to group

owenlloyd2001
 

Tim & John. Thanks for the reply.
I have a chinese Mill Drill [17x7 X/Y] from Lathemaster. I bought it
last year and am happy with the unit.

As for where I am and what's holding me back?
Well, I am just starting and have no knowlege on the how and where of
the whole thing [what I need, where to get it etc etc.] I've been
reading the files section of this group as a starting point. Then
I'll search the message archives for my questions that have already
been covered [so as to not waste other's time.]
No CNC training / experience and being a machinist 9 years out of the
trade is not helping either.

My past includes training [BCIT] and employment experience on manual
machine operation [mills, surface grinders, vertical and horizontal
boring units and lathes.]
Any advice and direction is very much welcome. Either private email
at sbw@... or via this list [if allowed.]
regards
Owen

--- In CAD_CAM_EDM_DRO@y..., wrote:
This be the place!

What kind of mill / drill are you retro fitting?

John Guenther
'Ye Olde Pen Maker'
Sterling, Virginia
--- In CAD_CAM_EDM_DRO@y..., wrote:
You are at the right place. Where are you at on the project and
what is
holding you back?

Tim
[Denver, CO]


Re: New to group

j.guenther
 

This be the place!

What kind of mill / drill are you retro fitting?

John Guenther
'Ye Olde Pen Maker'
Sterling, Virginia

-----Original Message-----
From: owenlloyd2001 [mailto:sbw@...]
Sent: Friday, November 01, 2002 12:55 PM
To: CAD_CAM_EDM_DRO@...
Subject: [CAD_CAM_EDM_DRO] New to group


Greetings to all. I am new to this group and am hoping to find
information about CNC retro fitting to my mill/drill. If I am in the
wrong group for this please tell me so I will not bother anyone.
regards
Owen



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URL to this group:

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If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to
reach it if you have trouble.


I consider this
to be a sister site to the CCED group, as many of the same
members are there, for OT subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY
POSTING THEM. DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO
EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to



Re: New to group

 

You are at the right place. Where are you at on the project and what is
holding you back?

Tim
[Denver, CO]

----- Original Message -----


Greetings to all. I am new to this group and am hoping to find
information about CNC retro fitting to my mill/drill. If I am in the
wrong group for this please tell me so I will not bother anyone.
regards
Owen



Addresses:
FAQ:
FILES:
Post Messages: CAD_CAM_EDM_DRO@...

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it if
you have trouble.


I consider this to be a
sister site to the CCED group, as many of the same members are there, for OT
subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........


New to group

owenlloyd2001
 

Greetings to all. I am new to this group and am hoping to find
information about CNC retro fitting to my mill/drill. If I am in the
wrong group for this please tell me so I will not bother anyone.
regards
Owen


Re: NAMES, BDI, etc

Lloyd Leung
 

BDI RPMs



Should upgrade 2.16 to 2.18

-----Original Message-----
From: Ken Jenkins [mailto:kjenkins@...]
Sent: November 1, 2002 9:23 AM
To: CAD_CAM_EDM_DRO@...
Subject: [CAD_CAM_EDM_DRO] Re: NAMES, BDI, etc

Unless I missed something only 2.16 is there, not 2.18


Re: Has anyone built an SPC display for Digimatic scales?

alex
 

Hi!
From what I know, it shouldn't be any difference in wiring of momentary
swiches compare to the membrane. In fact you can make membrane out of
momentary by soldering momentary switches into the rigid PC board ,
putting spacer and glueing an overlay on top - you get membrane switch.
Regards, Alex

----- Original Message -----
From: John A. McFadden <mcfadden@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Friday, November 01, 2002 9:51 AM
Subject: Re: [CAD_CAM_EDM_DRO] Re: Has anyone built an SPC display for
Digimatic scales?


Would you happen to have wiring diagrams that could use regular momentary
switches rather than membrane keypads?

John

----- Original Message -----
From: "Chris Baugher" <cbaugher_yahoo@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Thursday, October 31, 2002 11:26 PM
Subject: Re: [CAD_CAM_EDM_DRO] Re: Has anyone built an SPC display for
Digimatic scales?



WTTool makes a 3 axis one for $250. I'm working on a design for a 2/4
axis display but it's kinda stalled right now. I'm trying to find a
source for off the shelf membrane keypads.

C|

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URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it if
you have trouble.


I consider this to be a
sister site to the CCED group, as many of the same members are there, for OT
subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to


Re: Has anyone built an SPC display for Digimatic scales?

John A. McFadden
 

Would you happen to have wiring diagrams that could use regular momentary
switches rather than membrane keypads?

John

----- Original Message -----
From: "Chris Baugher" <cbaugher_yahoo@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Thursday, October 31, 2002 11:26 PM
Subject: Re: [CAD_CAM_EDM_DRO] Re: Has anyone built an SPC display for
Digimatic scales?



WTTool makes a 3 axis one for $250. I'm working on a design for a 2/4
axis display but it's kinda stalled right now. I'm trying to find a
source for off the shelf membrane keypads.

C|


Re: NAMES, BDI, etc

Ken Jenkins
 

Unless I missed something only 2.16 is there, not 2.18

If you are so inclined, you can
download and burn your own 2.18 from


Ray