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Conversational Programming and NAMES- very long!

Ron Ginger
 

I am back from NAMES, and with a 12 hour drive had a lot of time to
think about the events there and some of my views on CNC.

I have decided to become a missionary for Conversational programming,
and I intend to go after FlashCut as my first convert.

First, a new acronym- CPNC- Conversationaly Programmed Numeric Control.
(I hereby claim ownersip of that term :-)

At NAMES we had a seminar session with 10 of us each doing a short talk
on our project/product, then a pannel discussion and Q&A session. We had
a hard sell by an AcuRite rep pushing conversational programming. Then
we had Fred smith pushing CAD/CAM, and even making a foolish statement
that anyone making just one or two parts shouldnt be using CNC at all.
He did get soundly shouted down on that statement!

I am convinced that there is a need for CPNC. I think the entire
audience at NAMES fits exactly the profile of a CPNC user. A single
machinist, working in a very low budget shop with refurbed or home made
tools, making one-off 'things'. These guys do not need, and are quite
likely to never buy complex CAD/CAM tools. They do not have an
eningeering department to generate their programs for them. They often
make parts with NO drawings- either to make repair parts for some device
or to model some real thing they own- from simple tools to entire
tractors. They do not make 3D molds or turbine blades. Most of them are
computer novices.

Ok, so some segment of the world NEEDS CPNC. Another segment of the
world really needs G-code CNC and CAM software, and there are already a
bunch of companies supporting them. What I intend to work on is the CPNC
world.

I have made a start at a CPNC program. Feedback form most guys that
looked at it was positive, and since I based it alot on AcuRite I thik I
have a good model to work from. It still needs a lot of work but its a
start. I want to get a forum started that will discuss and develop a
better model for CPNC. I will put my code into a GPL form to start this
discussion.

QUESTION
Should we carry on this discussion here on this list or start a new
list devoted to CPNC? Remember, this is going to need to get into a lot
of detail if we are going to really develop a good package, and we are
going to have to exchange large files and screen shots.

Now, why did I say that FlashCut would be my first convert?

I like Visual Basic as a development tool, and I think it has more than
ample capability for the GUI parts of CPNC. Although there is work in
progress, no one has a VB like tool for Linux yet.

I hate Windows -(3.1, 95 98 or 2000) for its lousy real time ability.
This will not change in the foreseeable future.

I like Linux ( In real life I am Directotr of Operations for a company
and I have standardized ALL my systems and employees on Linux) I can
handle Linux, but I think a lot of people that need CPNC cannot. Maybe
someday they will be able to, but not yet.

The only way to make a decent CPNC system with a windows GUI is to use a
separate motion controller box to handle the real time stuff. We had
some discussions here a few weeks ago about developing such a box, but
that died.

FlashCut has a nice one, and its cheap enough to be widely used. BUT-
they refuse to release the specs to program it. I harped on this at
NAMES to anyone that would listen. I told alot of guys to avoid buying
FlashCut because they were offering a closed package that could not be
expanded. If you buy FlashCut now you better like the program, because
its the ony one you can run- did anyone ever buy a stereo that only came
with one song?

So, if we can get FlashCut to open their protocol we can develop a CPNC
package to use it. I dont expect them to NOT sell their software, I just
want the ability to buy their package and run MY software on it. I
cannot see how this could do anything but enlarge their market.

So, does anyone from FlashCut read this list? does anyone know anyone at
FlashCut that would read this message? if so, please forward it to them.

Now we could reverse engineer the protocol- its a serial port and would
be easy to tap into, but I dont want to do that- why should I write
software to help sell their hardware if they are not going to cooperate?

My first choice then is to develop CPNC on windows to support the
FlashCut controller, but if we are careful in its design the gui aspects
of it should work just as qwell driving an EMC/Linux system. Only the
interface part would need to be altered.

I think I have now set the record for the longest post to this list, so
its time to hang up. Anyone going to join me in building a great CPNC
system?

ron
e-mail to ginger@... or ginger@...
web:


Re: NAMES 2000 PICS

Ray Henry
 

Jon Elson wrote:

Bert Eding wrote:

Very interresting!

Do you have a special version of EMC,
how do You control 6 axes,
I am very interested.

Is there a 6 axis trajectory planner in this EMC version,
if so I woul like to have it.
The hexapod version of EMC offers very limited 6-axis
control. There is no way to tilt the platform by way of the
RS-274 commands. In other words, it accomplishes only
3 degrees of freedom in the commands, and that is the
cartesian coordinates. The guys at NIST are working on
generalizing the interpreter to accomodate up to 6 degrees
of freedom. When this is done, it will not only generalize
movement of a Stewart platform (hexapod) but also allow
fully general movement of 4-6 axis machines, I am told.
I am looking forward to this eagerly, as I have wanted to put
a dividing head on my mill.
Jon is right on here. I have a copy of the next NIST interpreter and it
can be compiled into 3 to 6 axis of cartesian motion. But the motion stuff
that has to listen to it and run the coordinated motors is going to take
some time.

My quick names review.
- Awesome working models of all kinds of things.
- Hats off to those guys.
- Nearly everything moved, spun, fired up...
- World's supply of vallium isn't enough for me to model like that!
- Fantastic cooperative spirit all round.
- CNC's in one place great for the crowd.
- CNC's in one place great for most CNC folk.
- A lot of interest in each of the different CNC systems.
- Dave Anderson did yeoman's service to get babyhex working.
- Babyhex was a definite attention grabber.
- CNC presentation was standing room only.
- Q and A after above was a quick mini CAD_CAM... digest.
- Nice to put NAMES to some faces.

My quick hex review.
- Hexapod, robot, and cartesian kinematics all exist in EMC now. Each can
be connected into a working controller by the way that you set up your ini
file. If you're using steppers, you'll need to get a bug free
steppermot/freqmot file and make sure that your parallel port can pull
up/down the appropriate pins.

- Babyhex is a device for proof of concept/software/math. It's ability to
do work is limited by it's weight and location within the work envelope.
My understanding of it is that it did some milling of light plastic at NIST.

- Hexapods (Stewart platforms) would not be limited to the geometric
relationships that are used in babyhex. The angles between struts at both
ends are configurable.

- Hexapods have limited x,y,z and roll, pitch, yaw. They will not work on
the underside of a piece unless you turn the piece over. (common NAMES
question)

- Grown up working hexapods, as opposed to babyhex, would need more rigid
links or some extra down force. Since the EMC software to drive it is
available to the experimenter, I'd think that it would be worth looking at
the Kirk screws with integral slideways for a light material, large Z,
router/carver.

- It was suggested that we could make a long cable babyhex with a camera on
board for next years NAMES show. The new motion planning stuff should be
ready by then but there is a lot of engineering left. Anyone up for this.

- Since I have exposed joists on the ceiling in my basement and spare
steppers...

If you respond to parts of this shotgun blast it would be a good idea to snip.

Ray


mini mill ball screws

 

I believe the Roland DG series (CAMM3) uses ball screws as well.
But these are NC-Only machines and are not directly G-Code compatible.
I think they use AC servos.
They are also outrageously over priced.


Re: the mc3479p ic?

Derek Barger
 

James:
I do have the data sheets the 350ma is direct drive from the chip itself
to the motor. Transistors can change this to a 5A drive. All the other
chip makers that say they drive 5A, don't directly you have to add
transistors.

Derek

James Cullins wrote:


Use www.Findchips.com to get the data sheets on it. I believe this chip is
only good for
about 350ma per coil.
Jim
----- Original Message -----
From: Derek Barger <hightechsystems@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Tuesday, May 02, 2000 9:29 PM
Subject: [CAD_CAM_EDM_DRO] the mc3479p ic?

Hi fellow listers,

Question has anyone used this ic in a bipolar stepper drive to drive 5A
loads?
Any pc-board examples out there?
Anyone used this with EMC?

Derek

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Re: the mc3479p ic?

James Cullins
 

Use www.Findchips.com to get the data sheets on it. I believe this chip is
only good for
about 350ma per coil.
Jim

----- Original Message -----
From: Derek Barger <hightechsystems@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Tuesday, May 02, 2000 9:29 PM
Subject: [CAD_CAM_EDM_DRO] the mc3479p ic?


Hi fellow listers,

Question has anyone used this ic in a bipolar stepper drive to drive 5A
loads?
Any pc-board examples out there?
Anyone used this with EMC?

Derek

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Re: Hexapod movies

 

----- Original Message -----
From: <ptengin@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Tuesday, May 02, 2000 10:45 PM
Subject: Re: [CAD_CAM_EDM_DRO] Hexapod movies

I have found that google and excite usually turn up the most relevant links
for technical subjects,Alta Vista isn't bad either ,yahoo aint so good



Thanks for the info. I will give them a go. What search engine you use?
I
was gonna try a video search on Alta Vista for other cnc movies also.

Peter
THRD, Inc.

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Re: Help: CNC mini-mill comparison

Mike
 

At 04:32 AM 5/3/00 +0000, you wrote:
I would like to suggest that you look at the following link:



This man has looked at all the DESKTOP CNC MILLS and produced an
excellent spreadsheet describing the different small desktop
machines.
Thanks to everyone for great links, comments, resources, etc. I still haven't decided on a mill yet, but will post a review of whatever I end up with here on the list. Between the public posts and e-mails, there haven't been any clear winners among the recommendations but it's all been useful information.


Re: NAMES 2000 PICS

 

----- Original Message -----
From: <ptengin@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Tuesday, May 02, 2000 9:48 PM
Subject: Re: [CAD_CAM_EDM_DRO] NAMES 2000 PICS

there are some animation movies here


and build it yourself plans here(sort of)

a quick search on "stewart platform" or "hexapod machine" will turn up
several
more and a lot of other usefull info

Brian

In a message dated 5/2/00 12:34:43 AM Hawaiian Standard Time,
gregnuspel@... writes:

<< I would like to see some photos of it in operation.

Greg
>>
I would go for a short MPEG movie.....

Peter
THRD, Inc.


Re: Help: CNC mini-mill comparison

Eugene Neigoff
 

I would like to suggest that you look at the following link:



This man has looked at all the DESKTOP CNC MILLS and produced an
excellent spreadsheet describing the different small desktop
machines.

I would suggest that if you can afford it find a Used EMCO MEIERs
machine this is the only machine in the small desktop area which uses
ball screws and not ACME lead screws. I found used machines for
approximately $5,000. These have TRUE .5 Horsepower direct drive for
the spindle.

Beware of any machine with ACME LEADSCREWS as the problem becomes the
BACKLASH adjustment. With a BALL LEAD SCREW this problem in
minimixed.

An F1 Mill which has the computer built into the package is on sale
on
E-Bay and looks like it will sell for less than $2500.00.


the mc3479p ic?

Derek Barger
 

Hi fellow listers,

Question has anyone used this ic in a bipolar stepper drive to drive 5A
loads?
Any pc-board examples out there?
Anyone used this with EMC?

Derek


Re: Hexapod movies

 

In a message dated 5/2/00 7:41:28 PM Hawaiian Standard Time,
bfp@... writes:

<< a quick search on "stewart platform" or "hexapod machine" will turn up
several
more and a lot of other usefull info

Brian >>

Brian,

Thanks for the info. I will give them a go. What search engine you use? I
was gonna try a video search on Alta Vista for other cnc movies also.

Peter
THRD, Inc.


Re: NAMES 2000 PICS

 

In a message dated 5/2/00 12:34:43 AM Hawaiian Standard Time,
gregnuspel@... writes:

<< I would like to see some photos of it in operation.

Greg
>>
I would go for a short MPEG movie.....

Peter
THRD, Inc.


Re: NAMES 2000 PICS

Dan Falck
 

Dave,

Many thanks for posting the pictures! The hexapod looks very interesting.
Thank you for volunteering to take it to the show. I'm sure you generated a
lot of interest in it and EMC. What kind of comments did you hear about the
machine? Was there any interest in the free CNC software? Did any of the
commercial vendors check out Ron's or Ray's stuff? Are they worried now? : )

Thanks,
Dan

On Wed, 31 Dec 1969, you wrote:
Everyone

I just got back from NAMES in Micigan. I had the NIST
Hexapod Running EMC. It was a great weekend and I met a
bunch of great guys.

Check out the pictures at:



dave


Re: NAMES 2000 PICS

Jon Elson
 

Bert Eding wrote:

Very interresting!

Do you have a special version of EMC,
how do You control 6 axes,
I am very interested.

Is there a 6 axis trajectory planner in this EMC version,
if so I woul like to have it.
The hexapod version of EMC offers very limited 6-axis
control. There is no way to tilt the platform by way of the
RS-274 commands. In other words, it accomplishes only
3 degrees of freedom in the commands, and that is the
cartesian coordinates. The guys at NIST are working on
generalizing the interpreter to accomodate up to 6 degrees
of freedom. When this is done, it will not only generalize
movement of a Stewart platform (hexapod) but also allow
fully general movement of 4-6 axis machines, I am told.
I am looking forward to this eagerly, as I have wanted to put
a dividing head on my mill.

Jon


Re: NAMES 2000 PICS

Bert Eding
 

Very interresting!

Do you have a special version of EMC,
how do You control 6 axes,
I am very interested.

Is there a 6 axis trajectory planner in this EMC version,
if so I woul like to have it.

Regards,
Bert

----- Original Message -----
From: <daveland@...>
To: <CAD_CAM_EDM_DRO@...>
Cc: "Fred Proctor" <frederick.proctor@...>; "Matt Shaver"
<mshaver@...>
Sent: Tuesday, May 02, 2000 6:35 AM
Subject: [CAD_CAM_EDM_DRO] NAMES 2000 PICS


Everyone

I just got back from NAMES in Micigan. I had the NIST
Hexapod Running EMC. It was a great weekend and I met a
bunch of great guys.

Check out the pictures at:



dave

------------------------------------------------------------------------
Now the best and coolest websites come right to you based on your
unique interests. eTour.com is surfing without searching.
And, it's FREE!

------------------------------------------------------------------------

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Re: NAMES 2000 PICS

Reid
 

Can someone tell me more about Hexapod? How does it works and seem it is not
like xyz? What do we use it for? I am interesting to learn more about it.

Reid

-----Original Message-----
From: daveland@... <daveland@...>
To: CAD_CAM_EDM_DRO@... <CAD_CAM_EDM_DRO@...>
Cc: Fred Proctor <frederick.proctor@...>; Matt Shaver
<mshaver@...>
Date: Monday, May 01, 2000 9:34 PM
Subject: [CAD_CAM_EDM_DRO] NAMES 2000 PICS


Everyone

I just got back from NAMES in Micigan. I had the NIST
Hexapod Running EMC. It was a great weekend and I met a
bunch of great guys.

Check out the pictures at:



dave

------------------------------------------------------------------------
Now the best and coolest websites come right to you based on your
unique interests. eTour.com is surfing without searching.
And, it's FREE!

------------------------------------------------------------------------

Welcome to CAD_CAM_EDM_DRO@...,an unmoderated list for the
discussion of shop built systems, for CAD, CAM, EDM, and DRO.

Addresses:
Post message: CAD_CAM_EDM_DRO@...
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URL to this page:
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bill,
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help with hexapod

 

I know what a Hexapod milling machine is, but I need help with
understanding what the machine at NAMES is doing. Is it just a way to
demo the 6 axis capabilities of EMC?
The big ones I have seen have ballscrew arrangements on each "leg".
That machine wasn't "cutting" anything, was it?


Re: Help: CNC mini-mill comparison

Carlos Guillermo
 

Mario -

Nice choppers! Do you have any pictures on your manufacturing setup
(CNC...)? Do you fab. the shells yourself?

Carlos Guillermo
VERVE Engineering & Design


Mike,

I have a Sherline retrofitted for 3 axis CNC with some powerful
motors. For
the kind of stuff I do, I am quite happy with it.

Mario


Re: NAMES 2000 PICS

Greg Nuspel
 

That Hexapod looks like an interesting piece of equipment. I would like to see some photos of it in operation.

Greg


Re: Digest Number 474

Andrew Werby
 

Message: 7
Date: Mon, 01 May 2000 19:59:27 -0000
From: mnels@...
Subject: Help: CNC mini-mill comparison

I'm sure this has been discussed before, but I'd really appreciate
any advice on a CNC mini-mill purchase. I primarily want the mill
for machining plastics, PCB drilling/machining and some light metal
machining. Some of the plastic work will be for semi-production use
(so speed is important). The three obvious choices are:

The MaxNC mills... probably the 10-2. It's the cheapest turn-key
solution but I've not heard good things about the mill or the
company. I've heard the spindle/motor mount has problems and the
motor speed and CNC control electronics are very substandard. The
rest of the mill looks pretty solid.
[I'd say get their new closed loop machine instead, if you can afford it.
The speed and accuracy are noticably better, and the spindle speed control
is done in the software instead of with a (somewhat flaky) potentiometer. I
remounted the motor on mine- it's not a big deal to do, if you're handy.
You can also get an inexpensive air turbine attachment for high-speed
milling.]

A Sherline 5400 retrofit (probably Progressive Logic or do it
myself). The wide variety of accessories for the Sherlines are great
but the mill itself seems less rigid and durable than the others?
Another downside is a low 2800 rpm max spindle speed. This mill also
has only a 2.25" throat depth.
[Sherline makes a solid little mill. I'd rate it as more heavy-duty than
the MaxNC, but not as beefy as the Taig. While their motor is a bit slow,
you could probably boost it with pulleys if you needed to; Sherline
supplies a 1/2 hp DC motor, so you'd have plenty of torque.]

The Taig Micromill. Using the MicroProto CNC package, it seems to be
the fastest (30 in/min rated and they claim up to 60 in/min). It
weighs over twice as much as the Sherline and is supposedly much more
rigid. The CNC version has a max spindle speed of 8500 rpm which is
better suited to our needs. It has a 3 5/8" throat which is a big
improvement over the Sherline. It also has 1/2" leadscrews versus
1/4" on the Sherline.
[I like the Taig CNC too. It is also possible to get them with bigger than
standard 200 oz/in motors (for a little more money.) The 60 in/min speed is
for rapid traverse, not cutting. They are now using a 1/5 hp spindle motor,
so it has more power than the 1/8 hp motor they were using before. And it
comes with the SuperCam software, for no additional charge.]

Does anyone have anything to add to the above? Specifically, does
anyone have anything bad to say about the Taig Micromill?

Thanks!
[They have been having a problem getting delivery on their regular stepper
motors- the supplier has been jerking them around. So shipments have been
delayed quite a bit lately. This is supposed to get resolved in the next
week or so, and they should get back to a prompt shipping schedule, but
check before ordering.]

Andrew Werby


Andrew Werby - United Artworks
Sculpture, Jewelry, and Other Art Stuff