开云体育

Designing a front panel PCB


 

开云体育

Hi,

I was wondering if anybody had consider designing a PCB which could be used as a front panel for the uBITX? The PCB vendor would be able to route the rectangle for the display and the holes for the volume, encoder and audio connections. I know, what size to pick would be a problem but make the design so it could be adapted for several cases.

Silk screen could be used for the labels and it would look very profession. Now, here the big advantage. On the reverse side you could put SMD designs. There are lots of PCBs being done at the minute, but many of them could be incorporated on the reverse of the front panel.

In stead of rats nest wiring to all the controls, tracks could be place to just beside the controls and short jumper wires from the tracks to the control. As the audio would be available, there is the possibility for DSP by adding a Teensy or a Red/Blue Pill using surface mounted headers. I think you can see where I'm going with this.

There are a lot of really talented designer who are already producing PCBs and maybe it's a big ask to do this. Maybe it could be a cooperative venture for a couple of designers?

Then, don't stop there - there always the back panel with SWR bridges, tuners etc, and use the copper as a heat sink for the finals in to the bargain.?

Cheers

Reid Gi8TME/Mi0BOT




 

Reid Gi8TME/Mi0BOT

Your idea for front and rear panel circuits is interesting, especially for those who
have a CNC Mill that is capable of routing printed (routed...?) circuit boards.?
There might even be a small business potential for such people because they
can make one-off custom boards for each customer.? Also might be interesting for
someone to publish CAD drawings for typical front and rear panels with the idea
that customers would edit these drawings and submit them to a person with
CNC Milling capability to make the boards.? There are several CNC driver
programs available on-line so that the customer could see his/her boards being
machined in simulation mode before they are submitted for manufacturing.

But, why stop with just machined front and rear panels.? Why not machine SMD
circuits into chassis side, top, and bottom panels, making the chassis the actual
circuit board.

Arv K7HKL

_._

On Sun, May 6, 2018 at 9:44 AM, Reid Campbell <reid@...> wrote:
Hi,

I was wondering if anybody had consider designing a PCB which could be used as a front panel for the uBITX? The PCB vendor would be able to route the rectangle for the display and the holes for the volume, encoder and audio connections. I know, what size to pick would be a problem but make the design so it could be adapted for several cases.

Silk screen could be used for the labels and it would look very profession. Now, here the big advantage. On the reverse side you could put SMD designs. There are lots of PCBs being done at the minute, but many of them could be incorporated on the reverse of the front panel.

In stead of rats nest wiring to all the controls, tracks could be place to just beside the controls and short jumper wires from the tracks to the control. As the audio would be available, there is the possibility for DSP by adding a Teensy or a Red/Blue Pill using surface mounted headers. I think you can see where I'm going with this.

There are a lot of really talented designer who are already producing PCBs and maybe it's a big ask to do this. Maybe it could be a cooperative venture for a couple of designers?

Then, don't stop there - there always the back panel with SWR bridges, tuners etc, and use the copper as a heat sink for the finals in to the bargain.?

Cheers

Reid Gi8TME/Mi0BOT





 

开云体育

Why stop at just the front panel?

A complete case could be laid out with matching pads at the edges to solder the boards together to make a complete box with custom silkscreening for the proper labels on the front and back, uBITX logos on the sides (is there an official logo?) and a board layout graphic on the top with board sections labeled by function.


On 5/6/2018 11:44 AM, Reid Campbell wrote:

Hi,

I was wondering if anybody had consider designing a PCB which could be used as a front panel for the uBITX? The PCB vendor would be able to route the rectangle for the display and the holes for the volume, encoder and audio connections. I know, what size to pick would be a problem but make the design so it could be adapted for several cases.

Silk screen could be used for the labels and it would look very profession. Now, here the big advantage. On the reverse side you could put SMD designs. There are lots of PCBs being done at the minute, but many of them could be incorporated on the reverse of the front panel.

In stead of rats nest wiring to all the controls, tracks could be place to just beside the controls and short jumper wires from the tracks to the control. As the audio would be available, there is the possibility for DSP by adding a Teensy or a Red/Blue Pill using surface mounted headers. I think you can see where I'm going with this.

There are a lot of really talented designer who are already producing PCBs and maybe it's a big ask to do this. Maybe it could be a cooperative venture for a couple of designers?

Then, don't stop there - there always the back panel with SWR bridges, tuners etc, and use the copper as a heat sink for the finals in to the bargain.?

Cheers

Reid Gi8TME/Mi0BOT





Joe Puma
 

开云体育

I think I saw a front panel pcb being used. With the function buttons and audio in and out. ?Think someone posted it to this group?

Btw, hey Atouk!!!!

Joe
KD2NFC?



On May 6, 2018, at 4:46 PM, atouk <atouk@...> wrote:

Why stop at just the front panel?

A complete case could be laid out with matching pads at the edges to solder the boards together to make a complete box with custom silkscreening for the proper labels on the front and back, uBITX logos on the sides (is there an official logo?) and a board layout graphic on the top with board sections labeled by function.


On 5/6/2018 11:44 AM, Reid Campbell wrote:
Hi,

I was wondering if anybody had consider designing a PCB which could be used as a front panel for the uBITX? The PCB vendor would be able to route the rectangle for the display and the holes for the volume, encoder and audio connections. I know, what size to pick would be a problem but make the design so it could be adapted for several cases.

Silk screen could be used for the labels and it would look very profession. Now, here the big advantage. On the reverse side you could put SMD designs. There are lots of PCBs being done at the minute, but many of them could be incorporated on the reverse of the front panel.

In stead of rats nest wiring to all the controls, tracks could be place to just beside the controls and short jumper wires from the tracks to the control. As the audio would be available, there is the possibility for DSP by adding a Teensy or a Red/Blue Pill using surface mounted headers. I think you can see where I'm going with this.

There are a lot of really talented designer who are already producing PCBs and maybe it's a big ask to do this. Maybe it could be a cooperative venture for a couple of designers?

Then, don't stop there - there always the back panel with SWR bridges, tuners etc, and use the copper as a heat sink for the finals in to the bargain.?

Cheers

Reid Gi8TME/Mi0BOT





 

开云体育

Hi Arv,

I have a CNC mill and it's great for one off PCBs. I'm currently converting it to GRBL and Chilipeppr when I get the time.

I have a couple of boxes I can use for the uBIXT. One is the BangGood EF01 and I was going to use the mill to cut the hole for the display. As the mill is down at the minute, I got to think about a professional PCB house and a black PCB all routed and silk screened. A quick check on sizes gave a ?10 ($14) price tab each if 10 were ordered - shipping not included - maybe there is better out there, not something I have done before.

That seemed to be a bit of a waste of the reverse side, so why not use it of add-on circuits.
I think the cost of profession PCBs for the other sides may made a box more expensive than some of the metal boxes out there.

Cheers

Reid Gi8TME/Mi0BOT?

On 06/05/2018 18:18, Arv Evans wrote:

Reid Gi8TME/Mi0BOT

Your idea for front and rear panel circuits is interesting, especially for those who
have a CNC Mill that is capable of routing printed (routed...?) circuit boards.?
There might even be a small business potential for such people because they
can make one-off custom boards for each customer.? Also might be interesting for
someone to publish CAD drawings for typical front and rear panels with the idea
that customers would edit these drawings and submit them to a person with
CNC Milling capability to make the boards.? There are several CNC driver
programs available on-line so that the customer could see his/her boards being
machined in simulation mode before they are submitted for manufacturing.

But, why stop with just machined front and rear panels.? Why not machine SMD
circuits into chassis side, top, and bottom panels, making the chassis the actual
circuit board.

Arv K7HKL

_._


 

开云体育

Just done a search and it came up in a post from Jerry, /g/BITX20/message/46671 with a similar suggest. Guess nobody took it up.

Reid.

On 06/05/2018 22:24, Joe Puma wrote:

I think I saw a front panel pcb being used. With the function buttons and audio in and out. ?Think someone posted it to this group?

Btw, hey Atouk!!!!

Joe
KD2NFC?





 

Here's an example of the front panel as PCB technique being used:
? ??
?
Mike Bryce mentioned that you need to look out for the fab house mill-mark:
? ??/g/BITX20/message/46675

Jerry


On Sun, May 6, 2018 at 02:44 pm, Reid Campbell wrote:
Just done a search and it came up in a post from Jerry, /g/BITX20/message/46671 with a similar suggest. Guess nobody took it up.


 

The first link is what I had in min, looks very profession. I'll just have to wait until I retire and then I'll get all the time to play.

See this working for a living, it will never catch on.

Reid.

On 06/05/2018 22:53, Jerry Gaffke via Groups.Io wrote:
Here's an example of the front panel as PCB technique being used:


Mike Bryce mentioned that you need to look out for the fab house mill-mark:
/g/BITX20/message/46675

Jerry