开云体育

ctrl + shift + ? for shortcuts
© 2025 开云体育

Perfect speaker grill


 

开云体育

To get a tidy speaker grill on your EF01 enclosure or what ever you are using have a rummage in the kitchen utensil draw you may find the perfect template.? I used a plastic sifter lid as the holes were the size I wanted. Draw a center line where you want it positioned, line up the template, drill one hole on the outer circle, insert nut and bolt, drill hole opposite end of template, insert nut and bolt, now drill rest of holes in perfect place.? Hot glue speaker in place on underside of lid.


Peter G4NJJ


 

Thanks! ?I was look for an easier way to lay out the speaker holes than using a ruler & a pencil with careful measurement! ?I took a dead LCD display, carefully milled out the PCB behind the black metal frame (after removing the LCD's guts) and now use that as a template for milling an LCD window in either PCB, Aluminum or Plastic panels. ?(Have to run the milling bit really slow on plastic or it gets all gummed up though - LOL.)

Jim - W0EB

------ Original Message ------
From: "Pete" <peter.cousins51@...>
Sent: 1/24/2018 1:31:35 PM
Subject: [BITX20] Perfect speaker grill

To get a tidy speaker grill on your EF01 enclosure or what ever you are using have a rummage in the kitchen utensil draw you may find the perfect template.? I used a plastic sifter lid as the holes were the size I wanted. Draw a center line where you want it positioned, line up the template, drill one hole on the outer circle, insert nut and bolt, drill hole opposite end of template, insert nut and bolt, now drill rest of holes in perfect place.? Hot glue speaker in place on underside of lid.


Peter G4NJJ


 

开云体育

Might help,

I use a hole saw and drill to cut speaker holes, I picked up my kit from Home Depot it’s made for cutting holes for door knob assemblies. Works best if you have a drill press. For grilles I use metal fan guards, like for pc fans, 80 thru 120 mm depending on speaker size and they are less than a couple bucks. BG Micro has quite a few different sizes.

Since I play with Tube Amps and Radios I have several chassis punches that help with holes for displays and such. I rough out then use nibbler and file.

Maybe this will help someone else,

James Lawrie

On Jan 24, 2018, at 13:59, Jim Sheldon <w0eb@...> wrote:

Thanks! ?I was look for an easier way to lay out the speaker holes than using a ruler & a pencil with careful measurement! ?I took a dead LCD display, carefully milled out the PCB behind the black metal frame (after removing the LCD's guts) and now use that as a template for milling an LCD window in either PCB, Aluminum or Plastic panels. ?(Have to run the milling bit really slow on plastic or it gets all gummed up though - LOL.)

Jim - W0EB

------ Original Message ------
From: "Pete" <peter.cousins51@...>
Sent: 1/24/2018 1:31:35 PM
Subject: [BITX20] Perfect speaker grill

To get a tidy speaker grill on your EF01 enclosure or what ever you are using have a rummage in the kitchen utensil draw you may find the perfect template.? I used a plastic sifter lid as the holes were the size I wanted. Draw a center line where you want it positioned, line up the template, drill one hole on the outer circle, insert nut and bolt, drill hole opposite end of template, insert nut and bolt, now drill rest of holes in perfect place.? Hot glue speaker in place on underside of lid.


Peter G4NJJ


WERNER G VAVKEN
 

开云体育

Nice job!


73’蝉






WERNER G VAVKEN, WB6RAW
Cell: 408-375-6165






On Jan 24, 2018, at 11:31 AM, Pete <peter.cousins51@...> wrote:

To get a tidy speaker grill on your EF01 enclosure or what ever you are using have a rummage in the kitchen utensil draw you may find the perfect template.? I used a plastic sifter lid as the holes were the size I wanted. Draw a center line where you want it positioned, line up the template, drill one hole on the outer circle, insert nut and bolt, drill hole opposite end of template, insert nut and bolt, now drill rest of holes in perfect place.? Hot glue speaker in place on underside of lid.

Peter G4NJJ
<IMG_20180123_173737830.jpg><IMG_20180124_114443718.jpg><IMG_20180124_115408268.jpg>


philip yates
 

I used a square of Vero board and drilled pilot holes, then opened them out slightly.
Left with a square grid with staggered holes, seems to work well. Need a drop of enamel to finish
the bare metalwork off.

Phil - G7BZD

On Wed, Jan 24, 2018 at 7:31 PM, Pete <peter.cousins51@...> wrote:

To get a tidy speaker grill on your EF01 enclosure or what ever you are using have a rummage in the kitchen utensil draw you may find the perfect template.? I used a plastic sifter lid as the holes were the size I wanted. Draw a center line where you want it positioned, line up the template, drill one hole on the outer circle, insert nut and bolt, drill hole opposite end of template, insert nut and bolt, now drill rest of holes in perfect place.? Hot glue speaker in place on underside of lid.


Peter G4NJJ



 

Peter G4NJJ wrote...

To get a tidy speaker grill on your EF01 enclosure
or what ever you are using have a rummage in the
kitchen utensil draw you may find the perfect template.
Good suggestion! I haven't done it myself, but another
option would be to print a pattern on paper and tape it
to the case and use that for a template for drilling
holes. I just came across a suggestion on eham.net to
use graph paper for the hole spacing too. I do like
your template idea though!

--
73 Keith VE7GDH


 

Should have said that I print out template in PowerPoint and a fix before drilling and cutting. Use a good center punch to start drill bit with hole saw, lesson learned hard way.

James Lawrie

On Jan 24, 2018, at 15:10, Keith VE7GDH <ve7gdh@...> wrote:

Peter G4NJJ wrote...

To get a tidy speaker grill on your EF01 enclosure
or what ever you are using have a rummage in the
kitchen utensil draw you may find the perfect template.
Good suggestion! I haven't done it myself, but another
option would be to print a pattern on paper and tape it
to the case and use that for a template for drilling
holes. I just came across a suggestion on eham.net to
use graph paper for the hole spacing too. I do like
your template idea though!

--
73 Keith VE7GDH



 

This really worked well. ?I needed something a bit smaller (2" speaker) and I found one that had 3/32" holes in the kitchen so I used that. ?I slipped on one hole in the center so it's slightly off but all-in-all it still looks okay - building this thing should include a cosmetic error or two anyway just to prove you built it and not some factory - LOL!

Jim Sheldon - W0EB





------ Original Message ------
From: "Pete" <peter.cousins51@...>
Sent: 1/24/2018 1:31:35 PM
Subject: [BITX20] Perfect speaker grill

To get a tidy speaker grill on your EF01 enclosure or what ever you are using have a rummage in the kitchen utensil draw you may find the perfect template.? I used a plastic sifter lid as the holes were the size I wanted. Draw a center line where you want it positioned, line up the template, drill one hole on the outer circle, insert nut and bolt, drill hole opposite end of template, insert nut and bolt, now drill rest of holes in perfect place.? Hot glue speaker in place on underside of lid.


Peter G4NJJ


 

开云体育

Really nice, you cabinet look perfectly sized.

Bezel looks like the ones I 3D print, makes it look really finished.

How did you do the decals?? I am still wondering about "water slide decals" mentioned here?

I have Laser B&W, no inkjet.?

73's Mike, WA6ISP


On 1/29/2018 8:37 AM, Jim Sheldon wrote:
This really worked well. ?I needed something a bit smaller (2" speaker) and I found one that had 3/32" holes in the kitchen so I used that. ?I slipped on one hole in the center so it's slightly off but all-in-all it still looks okay - building this thing should include a cosmetic error or two anyway just to prove you built it and not some factory - LOL!

Jim Sheldon - W0EB





------ Original Message ------
From: "Pete" <peter.cousins51@...>
Sent: 1/24/2018 1:31:35 PM
Subject: [BITX20] Perfect speaker grill

To get a tidy speaker grill on your EF01 enclosure or what ever you are using have a rummage in the kitchen utensil draw you may find the perfect template.? I used a plastic sifter lid as the holes were the size I wanted. Draw a center line where you want it positioned, line up the template, drill one hole on the outer circle, insert nut and bolt, drill hole opposite end of template, insert nut and bolt, now drill rest of holes in perfect place.? Hot glue speaker in place on underside of lid.


Peter G4NJJ


-- 
Mike Hagen, WA6ISP
10917 Bryant Street
Yucaipa, Ca. 92399
(909) 918-0058
PayPal ID  "MotDog@..."
Mike@...


 

开云体育

Nice work Jim. I now go through the kitchen hardware dept. of our supermarket with new eyes.


Peter G4NJJ


From: [email protected] <[email protected]> on behalf of Michael Hagen <motdog@...>
Sent: 29 January 2018 16:50:05
To: [email protected]
Subject: Re: [BITX20] Perfect speaker grill
?

Really nice, you cabinet look perfectly sized.

Bezel looks like the ones I 3D print, makes it look really finished.

How did you do the decals?? I am still wondering about "water slide decals" mentioned here?

I have Laser B&W, no inkjet.?

73's Mike, WA6ISP


On 1/29/2018 8:37 AM, Jim Sheldon wrote:
This really worked well. ?I needed something a bit smaller (2" speaker) and I found one that had 3/32" holes in the kitchen so I used that. ?I slipped on one hole in the center so it's slightly off but all-in-all it still looks okay - building this thing should include a cosmetic error or two anyway just to prove you built it and not some factory - LOL!

Jim Sheldon - W0EB





------ Original Message ------
From: "Pete" <peter.cousins51@...>
Sent: 1/24/2018 1:31:35 PM
Subject: [BITX20] Perfect speaker grill

To get a tidy speaker grill on your EF01 enclosure or what ever you are using have a rummage in the kitchen utensil draw you may find the perfect template.? I used a plastic sifter lid as the holes were the size I wanted. Draw a center line where you want it positioned, line up the template, drill one hole on the outer circle, insert nut and bolt, drill hole opposite end of template, insert nut and bolt, now drill rest of holes in perfect place.? Hot glue speaker in place on underside of lid.


Peter G4NJJ


-- 
Mike Hagen, WA6ISP
10917 Bryant Street
Yucaipa, Ca. 92399
(909) 918-0058
PayPal ID  "MotDog@..."
Mike@...


 

On Mon, Jan 29, 2018 at 12:04 pm, Pete wrote:
I now go through the kitchen hardware dept. of our supermarket with new eyes.
Yeah, a lid from a giant shaker could be the actual grill, not just the template!

I don't think I could get away with cutting the bottom out of the ricer.


 

开云体育

Is that a one piece aluminum case? If store bought where did you get it/part number, it looks really clean.

James Lawrie

On Jan 29, 2018, at 14:04, Pete <peter.cousins51@...> wrote:

Nice work Jim. I now go through the kitchen hardware dept. of our supermarket with new eyes.


Peter G4NJJ


From: [email protected] <[email protected]> on behalf of Michael Hagen <motdog@...>
Sent: 29 January 2018 16:50:05
To: [email protected]
Subject: Re: [BITX20] Perfect speaker grill
?

Really nice, you cabinet look perfectly sized.

Bezel looks like the ones I 3D print, makes it look really finished.

How did you do the decals?? I am still wondering about "water slide decals" mentioned here?

I have Laser B&W, no inkjet.?

73's Mike, WA6ISP


On 1/29/2018 8:37 AM, Jim Sheldon wrote:
This really worked well. ?I needed something a bit smaller (2" speaker) and I found one that had 3/32" holes in the kitchen so I used that. ?I slipped on one hole in the center so it's slightly off but all-in-all it still looks okay - building this thing should include a cosmetic error or two anyway just to prove you built it and not some factory - LOL!

Jim Sheldon - W0EB





------ Original Message ------
From: "Pete" <peter.cousins51@...>
Sent: 1/24/2018 1:31:35 PM
Subject: [BITX20] Perfect speaker grill

To get a tidy speaker grill on your EF01 enclosure or what ever you are using have a rummage in the kitchen utensil draw you may find the perfect template.? I used a plastic sifter lid as the holes were the size I wanted. Draw a center line where you want it positioned, line up the template, drill one hole on the outer circle, insert nut and bolt, drill hole opposite end of template, insert nut and bolt, now drill rest of holes in perfect place.? Hot glue speaker in place on underside of lid.


Peter G4NJJ


-- 
Mike Hagen, WA6ISP
10917 Bryant Street
Yucaipa, Ca. 92399
(909) 918-0058
PayPal ID  "MotDog@..."
Mike@...


 

开云体育

hello Jim have you link for find case for ?nitx , Best regards jo?l f6cht lovely case!!


Le 29/01/2018 à 17:37, Jim Sheldon a écrit?:

This really worked well. ?I needed something a bit smaller (2" speaker) and I found one that had 3/32" holes in the kitchen so I used that. ?I slipped on one hole in the center so it's slightly off but all-in-all it still looks okay - building this thing should include a cosmetic error or two anyway just to prove you built it and not some factory - LOL!

Jim Sheldon - W0EB





------ Original Message ------
From: "Pete" <peter.cousins51@...>
Sent: 1/24/2018 1:31:35 PM
Subject: [BITX20] Perfect speaker grill

To get a tidy speaker grill on your EF01 enclosure or what ever you are using have a rummage in the kitchen utensil draw you may find the perfect template.? I used a plastic sifter lid as the holes were the size I wanted. Draw a center line where you want it positioned, line up the template, drill one hole on the outer circle, insert nut and bolt, drill hole opposite end of template, insert nut and bolt, now drill rest of holes in perfect place.? Hot glue speaker in place on underside of lid.


Peter G4NJJ



 

Hi,

as speker grill, I have been using, in some projects, the italian moka coffee espresso spare filters,as the one reported in picture.
These are of different sizes, starting from 2 coffee cups up to 12 cups, as the one in picture. No sound problems.

The filter has a flange and it can be glued to the panel, or blocked by the speaker.

73

Gian
I7SWX