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blowing ULN2803C on LPF-Control


 

I have blown two U10's during receiver calibration this week.? This is after operating for several hours.? One popped when calibrating the 10m band and one when calibrating 6m.? A nice puff of smoke is generated.? Any thoughts on why this may be happening?
dave, n3ds


 

开云体育

Dave, Specifically which U10 went on which board. We have multiple ICs with the same designation.
Could you also give a run down of your configuration? V12 boards from what source, etc??
Al


From: [email protected] <[email protected]> on behalf of D Solt via groups.io <davesolt@...>
Sent: Wednesday, March 12, 2025 4:13 PM
To: [email protected] <[email protected]>
Subject: [AmateurRadioBuilders] blowing ULN2803C on LPF-Control
?
I have blown two U10's during receiver calibration this week.? This is after operating for several hours.? One popped when calibrating the 10m band and one when calibrating 6m.? A nice puff of smoke is generated.? Any thoughts on why this may be happening?
dave, n3ds


 

开云体育

Something is not right. There is nothing connected to those parts that would cause a short great enough to cause smoke. ?Its a ULN2803 that drives the relays (open collector to ground when activated). ?Somehow those open collectors of the part must be fed by 12V WITHOUT the relay coil as a resistance. ??


Dr.?William J. Schmidt - K9HZ J68HZ 8P6HK ZF2HZ PJ4/K9HZ VP5/K9HZ PJ2/K9HZ

?

Owner - Operator

Big Signal Ranch – K9ZC

Staunton, Illinois

?

Owner – Operator

Villa Grand Piton - J68HZ

Soufriere, St. Lucia W.I.

Rent it: www.VillaGrandPiton.com


email:??bill@...

?


On Mar 12, 2025, at 1:13?PM, D Solt via groups.io <davesolt@...> wrote:

?
I have blown two U10's during receiver calibration this week.? This is after operating for several hours.? One popped when calibrating the 10m band and one when calibrating 6m.? A nice puff of smoke is generated.? Any thoughts on why this may be happening?
dave, n3ds


 

开云体育

Ohhhh wait. ?Make sure the cable (low control J27) pins 2 and 4 are not somehow switched to 7 and 9 by being 180 degrees wrong !!! That would cause this. ? 12V directly on the OCL!!!


Dr.?William J. Schmidt - K9HZ J68HZ 8P6HK ZF2HZ PJ4/K9HZ VP5/K9HZ PJ2/K9HZ

?

Owner - Operator

Big Signal Ranch – K9ZC

Staunton, Illinois

?

Owner – Operator

Villa Grand Piton - J68HZ

Soufriere, St. Lucia W.I.

Rent it: www.VillaGrandPiton.com


email:??bill@...

?


On Mar 12, 2025, at 1:13?PM, D Solt via groups.io <davesolt@...> wrote:

?
I have blown two U10's during receiver calibration this week.? This is after operating for several hours.? One popped when calibrating the 10m band and one when calibrating 6m.? A nice puff of smoke is generated.? Any thoughts on why this may be happening?
dave, n3ds


 

开云体育

More data here… look what happens if you spin the cable connected to J24 around 180 degrees…. you have the 12V+ from pins 2 & 4 NOW on pins 7 & 9 (the 10M and the 6M lines), BUT THEY go to U10 and are OPEN COLLECTOR to GROUND.? So then… when you select EITHER 10M or 6M you BLOW UP U10…

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?

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Dr. William J. Schmidt - K9HZ J68HZ 8P6HK ZF2HZ PJ4/K9HZ VP5/K9HZ PJ2/K9HZ VP2EHZ

?

Owner - Operator

Big Signal Ranch – K9ZC

Staunton, Illinois

?

Owner – Operator

Villa Grand Piton – J68HZ

Soufriere, St. Lucia W.I.

Rent it:

?

Moderator: North American QRO Group at Groups.IO.

Moderator: Amateur Radio Builders Group at Groups.IO.

?

email:? bill@...

?

?

From: [email protected] <[email protected]> On Behalf Of K9HZ
Sent: Wednesday, March 12, 2025 4:11 PM
To: [email protected]
Subject: Re: [AmateurRadioBuilders] blowing ULN2803C on LPF-Control

?

Ohhhh wait. ?Make sure the cable (low control J27) pins 2 and 4 are not somehow switched to 7 and 9 by being 180 degrees wrong !!! That would cause this. ? 12V directly on the OCL!!!

?

Dr.?William J. Schmidt - K9HZ J68HZ 8P6HK ZF2HZ PJ4/K9HZ VP5/K9HZ PJ2/K9HZ

?

Owner - Operator

Big Signal Ranch – K9ZC

Staunton, Illinois

?

Owner – Operator

Villa Grand Piton - J68HZ

Soufriere, St. Lucia W.I.

Rent it:

?

email:??bill@...

?



On Mar 12, 2025, at 1:13?PM, D Solt via groups.io <davesolt@...> wrote:

?

I have blown two U10's during receiver calibration this week.? This is after operating for several hours.? One popped when calibrating the 10m band and one when calibrating 6m.? A nice puff of smoke is generated.? Any thoughts on why this may be happening?

dave, n3ds


 

开云体育

ULN2803 on the LPF Control board. I found the problem. The high filter ribbon cable was inverted from what it should be. Embarrassing mistake.?
dave

On Mar 12, 2025, at 4:40?PM, Albert Peter via groups.io <albertfpeter@...> wrote:

?
Dave, Specifically which U10 went on which board. We have multiple ICs with the same designation.
Could you also give a run down of your configuration? V12 boards from what source, etc??
Al


From: [email protected] <[email protected]> on behalf of D Solt via groups.io <davesolt@...>
Sent: Wednesday, March 12, 2025 4:13 PM
To: [email protected] <[email protected]>
Subject: [AmateurRadioBuilders] blowing ULN2803C on LPF-Control
?
I have blown two U10's during receiver calibration this week.? This is after operating for several hours.? One popped when calibrating the 10m band and one when calibrating 6m.? A nice puff of smoke is generated.? Any thoughts on why this may be happening?
dave, n3ds


 

开云体育

Thanks Bill. The cable was inverted.?
dave

On Mar 12, 2025, at 5:10?PM, K9HZ via groups.io <bill@...> wrote:

?Ohhhh wait. ?Make sure the cable (low control J27) pins 2 and 4 are not somehow switched to 7 and 9 by being 180 degrees wrong !!! That would cause this. ? 12V directly on the OCL!!!


Dr.?William J. Schmidt - K9HZ J68HZ 8P6HK ZF2HZ PJ4/K9HZ VP5/K9HZ PJ2/K9HZ

?

Owner - Operator

Big Signal Ranch – K9ZC

Staunton, Illinois

?

Owner – Operator

Villa Grand Piton - J68HZ

Soufriere, St. Lucia W.I.

Rent it: www.VillaGrandPiton.com


email:??bill@...

?


On Mar 12, 2025, at 1:13?PM, D Solt via groups.io <davesolt@...> wrote:

?
I have blown two U10's during receiver calibration this week.? This is after operating for several hours.? One popped when calibrating the 10m band and one when calibrating 6m.? A nice puff of smoke is generated.? Any thoughts on why this may be happening?
dave, n3ds


 

开云体育

Perfect! ? Or not so much, but its fixed now!


Dr.?William J. Schmidt - K9HZ J68HZ 8P6HK ZF2HZ PJ4/K9HZ VP5/K9HZ PJ2/K9HZ

?

Owner - Operator

Big Signal Ranch – K9ZC

Staunton, Illinois

?

Owner – Operator

Villa Grand Piton - J68HZ

Soufriere, St. Lucia W.I.

Rent it: www.VillaGrandPiton.com


email:??bill@...

?


On Mar 12, 2025, at 6:47?PM, D Solt via groups.io <davesolt@...> wrote:

?Thanks Bill. The cable was inverted.?
dave

On Mar 12, 2025, at 5:10?PM, K9HZ via groups.io <bill@...> wrote:

?Ohhhh wait. ?Make sure the cable (low control J27) pins 2 and 4 are not somehow switched to 7 and 9 by being 180 degrees wrong !!! That would cause this. ? 12V directly on the OCL!!!


Dr.?William J. Schmidt - K9HZ J68HZ 8P6HK ZF2HZ PJ4/K9HZ VP5/K9HZ PJ2/K9HZ

?

Owner - Operator

Big Signal Ranch – K9ZC

Staunton, Illinois

?

Owner – Operator

Villa Grand Piton - J68HZ

Soufriere, St. Lucia W.I.

Rent it: www.VillaGrandPiton.com


email:??bill@...

?


On Mar 12, 2025, at 1:13?PM, D Solt via groups.io <davesolt@...> wrote:

?
I have blown two U10's during receiver calibration this week.? This is after operating for several hours.? One popped when calibrating the 10m band and one when calibrating 6m.? A nice puff of smoke is generated.? Any thoughts on why this may be happening?
dave, n3ds